Whatsapp ID
Whatsapp ID: +8618569983373
Wechat ID
WeChat ID: +8618569983373

Tugger Winch

A tugger winch is a mechanical device used for pulling or towing loads horizontally. It typically consists of a motor, gearbox, drum, and control system. It provides a reliable and efficient solution for horizontal pulling applications, offering controlled and precise movement of loads with different capacities depending on the specific model.

hydraulic towing winch solution
hydraulic tugger winch solution

Tugger Winch Types

Tugger winches can be classified based on different criteria and factors. The classification of tugger winches is typically determined by two main factors: drum configuration and power source.

Types According to Drum Configuration

Tugger winches usually have one or two drum. Therefore, they can be divided into single drum tugger winch and double drum tugger winch.

Single Drum Tugger Winch

A single drum tugger winch is a reliable and compact lifting device designed for pulling and towing operations. With its single drum configuration, it offers a straightforward and efficient solution for handling loads. The drum is equipped with a cable or rope that is wound and unwound to provide the necessary pulling force.

single drum tugger winch
single drum tugger winch
electric single drum tugger winch
electric single drum tugger winch

Double Drum Tugger Winch

A double drum tugger winch takes load handling capabilities to the next level by featuring two drums instead of one. This design provides increased flexibility and capacity for lifting and pulling operations.
Each drum can be used independently or in coordination, allowing for different configurations and load distribution. Double drum tugger winches are particularly useful when there’s a need for simultaneous handling of multiple loads or for applications that require balanced forces.

waterfall winch for sale
Electric Tugger Waterfall Winch
towing winch
Waterfall-type Dual Drum Tugger Winch
double drum winch
Double Drum Winch

Double drum tugger winches find extensive use in marine operations that require simultaneous handling of multiple lines or cables. They enable the towing of heavy loads with improved stability and balance.

Types According to Power Source

There are three main types of tugger winches according to their power source. They are electric tugger winch, hydraulic tugger winch and pneumatic tugger winch. The pneumatic one can also be called the air tugger winch.

Electric Tugger Winch

Electric tugger winch is powered by electricity. It offers precise control and smooth operation, making it suitable for tasks that require accurate load positioning. Electric winches tugger are known for their efficiency, reliability, and ease of use.

electric towing winch for tugboats
electric tugger winches

Hydraulic Tugger Winch

Hydraulic tugger winch utilizes hydraulic power to generate the necessary pulling force. It is robust, capable of handling heavy loads, and excel in demanding outdoor environments.

Hydraulic Tugger Winch With Pump Station
Hydraulic Tugger Winch With Pump Station

Hydraulic systems provide high pulling capacities and excellent control, making these winches ideal for rugged applications such as offshore operations. They offer reliable performance and are often favored for their durability, even in harsh conditions.

Aicrane hydraulic towing winch
Aicrane hydraulic towing winch

An electric tugger winch and a hydraulic tugger winch are two different types of winches used for pulling or towing heavy loads. Here’s a brief comparison between the two:

Electric Tugger Winch VS Hydraulic Tugger Winch

Electric Tugger Winch

  • Operation: It uses an electric motor to generate mechanical power, which drives the winch drum to pull or lift loads.
  • Control: Electric winches usually have more precise control options, allowing for finer adjustments in speed and load handling.
  • Maintenance: Electric winches generally require less maintenance than hydraulic winches due to fewer moving parts and hydraulic fluid-related concerns.
tugger winch with electric motor
towing winch with electric motor
electric tugger winch with windlass
electric tugger winch with windlass

Hydraulic Tugger Winch

  • Operation: Hydraulic pressure is used to transmit power to the winch drum, enabling it to pull or lift heavy loads.
  • Strength: Hydraulic winches often have higher pulling capacities compared to electric winches, making them suitable for extremely heavy-duty applications.
  • Reliability: Hydraulic winches are known for their durability and resilience, as they can withstand high loads and operate effectively in challenging environments.
hydraulic towing winch
hydraulic tugger winch

Ultimately, the choice between an electric or hydraulic tugger winch depends on the specific requirements of the application, such as load capacity, control precision, maintenance preferences, and environmental conditions.

Pneumatic Tugger Winch

Pneumatic tugger winches are driven by compressed air and find utility in settings where electrical power is limited or unsafe, or where cleanliness is crucial.

10 Ton Pneumatic Winch
10 Ton Pneumatic Winch

  • They are commonly employed in hazardous environments such as oil refineries and explosive atmospheres.
  • Pneumatic winches are renowned for their safety and reliability, as they eliminate the risk of electrical sparks or fires. Pneumatic winches tugger utilize compressed air as a power source.
  • They can be called as air tugger winches and they are commonly used in hazardous or explosive environments where electricity or hydraulic systems may pose a risk.
  • They are also lightweight, portable, and well-suited for applications that require mobility or frequent repositioning. Aicrane has air tugger winch for sale.

Electric, hydraulic, and air tugger winches offer distinct advantages depending on the specific requirements of the application. Factors such as load capacity, environmental conditions, noise considerations, and power availability play a significant role in determining the most suitable type of winch tugger for a given task.

Get a Free Quote

Marine Tugger Winch Application

Marine tugger winches play critical roles on ships, supporting various operations and ensuring the safe and efficient handling of equipment and cargo. Here are some key applications of marine tugger winches onboard ships:

  • Towing Large Vessel: A tugger winch is an essential tool for towing large vessels into ports with the assistance of smaller boats. Due to their size and limited maneuverability, large ships rely on tugger winches to enhance their agility during docking procedures. By utilizing the combined pulling force of the tugger winch and the maneuverability of smaller boats, the system enables precise and flexible maneuvering of the large vessel, ensuring safe navigation in congested harbor areas and optimizing the docking process.
  • Tugger Winch Towing Large Vessel
    Tugger Winch Towing Large Vessel
  • Cargo Handling: Tugger winches assist in cargo handling operations on ships. They are used in conjunction with cranes, davits, or other lifting equipment to move and position cargo on the deck or within cargo holds. Tugger winches facilitate the controlled movement of containers, bulk materials, and other heavy loads, ensuring efficient loading, unloading, and stowage.
  • cargo ship towing
    cargo ship towing
    tugger winch towing cargo ship
    winch towing cargo ship
  • Deck Equipment Handling: Tugger winches are employed to handle various deck equipment on ships. They assist in positioning and securing lifeboats, rescue boats, workboats, and other deck machinery. Tugger winches enable the smooth and controlled deployment and retrieval of these essential assets.
  • Lifeboat Handling
    Lifeboat Handling
    handling lifeboat with tugger winch
    handling lifeboat with tugger winch
  • Towing and Salvage Operations: Tugger winches are utilized for towing operations, both for vessels in distress and during routine towing tasks. They provide the required pulling power to maneuver disabled vessels or tow barges. In salvage operations, tugger winches play a vital role in recovering grounded or sunken vessels by assisting with the placement of anchors, towing wires, and hauling equipment.
  • towing boat in salvage operation
    towing boat in salvage operation
    towing sunken vessel
    towing sunken vessel
  • Ship Maintenance and Repair: Tugger winches are valuable tools during maintenance and repair activities on ships. They assist in the handling and positioning of equipment, such as pumps, generators, compressors, and heavy tools. Tugger winches aid in the removal and replacement of machinery components, facilitating repair and maintenance procedures.

Tugger winches on ships are designed to withstand the challenging maritime environment and provide reliable performance. With their pulling power and versatility, these marine tugger winches contribute to the smooth operation, safety, and effectiveness of various activities onboard ships.

Customer Case

Aicrane’s customer in New Caledonia needed an 8 ton hydraulic towing winch on their cargo ship to replace the old machine. The hydraulic towing winch in New Caledonia we provided for the customer is equipped with pneumatic and manual brakes in accordance with their requirements.

8T Hydraulic Towing Winch
8T Hydraulic Towing Winch
Hydraulic Towing Winch
Hydraulic Towing Winch

Winch Customization Process

During initial discussions, the client informed us about their broken old towing winch and the need for a replacement. They specifically required a new tugger winch without a hydraulic pump station, as their existing hydraulic pump station was still operational.

Hydraulic Towing Winch For Sale
Towing Winch To New Caledonia
Test Of The Control System
Test Of The Control System
Pneumatic Control
Pneumatic Control

To ensure compatibility with the original foundation, we carefully considered the winch base during the design process. Our team of engineers provided the customer with detailed drawings and actively modified the winch base to meet their specific requirements.

Given that the winch will be utilized in marine environments, we placed great emphasis on incorporating anti-corrosion measures. To address this concern, we equipped the winch’s base with a corrosion-resistant baseplate, ensuring its durability and longevity in maritime conditions. This proactive solution further guarantees the winch’s reliable performance and extends its service life in the challenging marine environment.

Test Before Shipment

This video shows the tugger underwent the test in our factory before shipment. The tugger winch drum rotates smoothly and it can lift heavy metal blocks. This video was sent to our customer with some other production video before shipment.

The performance meets the requirement of our customer. Here is its technical parameter.

8 Ton Hydraulic Towing WinchTechnical Parameter
Working load: 8T-10.8m/min (3rd layer), 4T-21.6m/min (3rd layer)
Drum capacity:40mm*400m (total 7 layers)
Holding load: 90T (3rd layer, static)
Belt brake: pneumatic + manual operated
Jaw clutch: manual operated
Warping load:9.6T-5.8m/min, 4.8T-11.6m/min

Package and Shipping of The Tugger Winch

For the purpose of ensuring safe transportation, we took meticulous care in securely packaging the complete winch tugger. The winch was expertly enclosed within a sturdy export wooden crate, specifically engineered to withstand any potential impacts that may occur during shipping. Our highly skilled shipping department closely manages the entire process, guaranteeing a smooth and timely delivery of the winch to its designated location, while also ensuring its impeccable condition upon arrival.

8 Ton Tugger Winch Package and Shipment
8 Ton Tugger Winch Package and Shipment

Advantages of Tugger Winch

Tugger winches offer several advantages for material handling and towing operations. Some of the key benefits include:

  • Enhanced Efficiency: Tugger winches contribute to increased efficiency by providing reliable and controlled pulling or towing capabilities. They enable operators to move heavy loads with precision, saving time and effort in manual handling.
  • Versatility: Tugger winches come in various configurations, capacities, and sizes, making them adaptable to different industries and applications. They can be customized with different attachments and accessories to suit specific load requirements and operational needs.
  • Improved Safety: Tugger winches are designed with safety features such as overload protection, emergency stop mechanisms, and fail-safe brakes. These features help prevent accidents, protect personnel, and safeguard the load being handled.
  • quick decoupling devices
    quick decoupling devices
    Quick decoupling device
    Quick decoupling device
  • Increased Productivity: By reducing the physical effort required for moving heavy objects, tugger winches contribute to improved productivity in workplaces. They allow for faster and more efficient load transportation, minimizing downtime and maximizing workflow efficiency.
  • Cost-Effective Solution: Tugger winches offer a cost-effective solution for load handling compared to alternative methods such as manual labor or larger machinery. They require less maintenance, have lower operating costs, and can be easily integrated into existing workflows and equipment.

Overall, tugger winches provide a reliable, versatile, and efficient means of handling loads, offering numerous advantages that positively impact productivity, safety, and overall operational effectiveness.

Services Provided by Aicrane

Aicrane offers a comprehensive range of services to cater to the diverse needs of its customers in the maritime industry. Here are some key services provided by Aicrane:

  • Design and Customization: Aicrane specializes in designing and customizing marine equipment to meet specific requirements. Our company works closely with customers to understand their unique needs and provides tailored solutions that optimize performance, efficiency, and safety.
  • Project Consultant
    Project Consultant
  • Manufacturing and Supply: Aicrane has extensive manufacturing capabilities to produce high-quality marine equipment. Our company utilizes advanced technology and adheres to international standards to ensure reliable and durable products. Aicrane supplies a wide range of equipment, including tugger winches, mooring winches, anchor winches, and more.
  • Aicrane Factory
    Aicrane Factory Show
  • Installation and Commissioning: Aicrane’s team of expert technicians assists customers with the installation and commissioning of marine equipment. We ensure proper setup, integration, and testing to guarantee optimal functionality and compliance with safety regulations.
  • Installation Team
    Installation Team
  • Maintenance and Repair: Aicrane provides comprehensive maintenance and repair services for marine equipment. Our skilled technicians conduct routine inspections, preventive maintenance, and efficient repairs to minimize downtime and maximize equipment reliability. Aicrane also offers spare parts and components to support ongoing maintenance needs.
  • service
  • After-Sales Service: Aicrane ensures customer satisfaction through its dedicated after-sales service. We prioritize customer feedback, respond promptly to inquiries, and provide prompt resolution of any concerns. Aicrane aims to build long-term partnerships with customers by delivering exceptional service throughout the equipment lifecycle.
Aicrane Customer Service Team
Aicrane Customer Service Team

Overall, Aicrane’s comprehensive services encompass design, manufacturing, installation, maintenance, technical support, and after-sales assistance. With a customer-centric approach, Aicrane strives to deliver high-quality marine equipment and reliable services to meet the specific needs of its valued customers in the maritime industry.

    Get In Touch

    Our teams are on hand to provide you with the right lifting solutions.


    1.What will the winch be used for: ?

    2.Rated load(T) or pull force(KN): ?

    3.Drum capacity(mm x m): ?

    4.3 phase power supply(v/hz): ?

    5.Working speed(m/min): ?

    6.Project introduction: project working site, project budget, etc