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Steel Structure

Steel structure system is mainly composed of beam steel, steel column, steel truss and other components which are made of section steel and steel plate. Different from concrete structure which has low load carry capacity, steel structure has good load carry capacity. Because of its light dead weight and easy construction, the steel structure is widely used in large-scale factory construction, venues, and super high-rise buildings etc.

steel structure workshop and overhead cranes

Aicrane Steel Structures for Sale – Project Cases

We have cooperated with many customers to provide steel structure solutions for their projects. Aicrane steel structures for sale mainly include steel grid structure, hangar steel structure, crane steel structure, workshop steel structure, steel structrue warehouse and other customized steel structure solutions for special requirements. Check the following steel structure project cases for your reference.

Hangar Steel Structure for Sale in Somalia

For this customer from Somalia, we provided a steel grid structure used as a hangar installed at the seaside. The dimension of the hangar steel structure for Somalia is 60m x 66m x 25m, the steel structure is equipped with single layer colored steel tile and lighting plate design.

Installation Phase of Steel Structure Hangar

Steel Grid Structure Hangar

The customer had high requirements for foundation design, overall grid strength design, wind resistance and anti-corrosion grade of materials, to suit all the requirements, our professional engineers offered the final grid steel structure. We provided the on-site installation guidance to help the customer install the steel structure quickly and safely.

Steel Grid Structure Hangar for Somalia

Crane Steel Structure for Sale in Chile

We received the inquiry from the Chilean customer saying that they needed a 50 ton overhead crane to transfer heavy machinery. We contacted the customer rapidly to know the actual work conditions and specific requirements, with the thorough communication, we knew that they also needed to construct a steel structure workshop for machinery maintenance.
Our engineer designed the workshop steel structure with the double girder 50 ton bridge crane to fully match their work needs.

crane installation in Chile

50ton crane installed in Chile

crane-and-steel-structure-for-Chile

Steel Structure and Overhead Crane for sale in Nigeria

This Nigerian customer is engaged in the machinery manufacturing business. He told us the lifting needs in their workshop and said they needed overhead cranes to handle the heavy materials. After knowing that they also need the steel structure, we provided the integrated solution for him – steel structure workshop with two double girder overhead cranes.

overhead crane for machinery manufacturing

The two double girder overhead cranes have been completely installed in the manufacturing workshop, one is a 25 ton overhead crane and the other is a 16 ton overhead crane. The customer was very satisfied with our solution and sent us positive feedback with videos, and he told us the cranes work efficiently and greatly improved their productivity.

Steel Structure System Types

Steel structure systems can be categorized into different types based on the design, span, storey configuration, and the use of materials. Get to know some types of the steel structure buildings from the following part.

Single Span Steel Structure

A single span steel frame structure has a straightforward design with a single roof supported by columns. It has clear internal space without intermediate columns and it is quick and cost-effective to construct.

Multi-Span Steel Structure

Multi-span steel frame structures have multiple roof sections supported by internal columns. This design allows for larger clear spans and greater flexibility in layout. The internal columns divide the space into sections; can accommodate larger storage areas and more complex layouts and it offers flexibility in utilizing space for different purposes.

single span steel structure
single span steel structure
multi-span steel structure
multi-span steel structure

Single-Storey Steel Structure

A single-storey steel construction structure has a ground-level layout with a single floor for storage and operations. It’s the most common type of steel structure system. It is typically easier to construct and maintain and it offers direct access for loading and unloading. The single storey steel structure system is widely used for storage and distribution centers, manufacturing facilities, and logistics hubs.

Multi-Storey Steel Structure

Multi storey industrial steel structures have multiple floors for storage and operations, utilizing vertical space efficiently. The steel frame structure is suitable for urban areas with limited land availability, or where zoning restrictions limit horizontal expansion.
This design of steel structure allows for separate areas for different functions (e.g., storage, offices, production) and requires robust structural design to support multiple floors.

single storey steel structure design
single storey steel structure design
double-storey steel structute design
double-storey steel structute design

Each type of steel structure system offers unique advantages and is suited for different applications and operational requirements. The choice of different designs of steel structure depends on factors such as the size of the facility, intended use, budget, and site conditions.

portal steel structure system
portal steel structure for hanger
grid steel structure system
grid steel structure system
large steel structure system
large steel structure system

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Integrated Solution – Steel Structure & Crane Equipment

In addition to steel structure solutions, we also provide crane equipment installed and used within the steel structure buildings to meet heavy materials handling requirements, including single girder overhead crane, double girder overhead crane, fixed gantry crane, mobile gantry crane and more.

solution of steel structure with overhead cranes
solution of steel structure with overhead cranes

Our crane machines have been widely used in different steel structure buildings like warehouse steel structure to make materials handling operations easier and safer. For a customized integrated solution, just sent us your requirements now.

rubber gantry crane used in steel structure warehouse
rubber gantry crane used in steel structure warehouse
overhead crane and transfer cart used in steel structure
overhead crane and transfer cart used in steel structure

Components Of Steel Structure System

Main Components

The main components of steel structure system include steel column, steel beam, wind-proof column and crane beam.

  • Steel column: It can be a H-shaped steel column with a constant cross-section or a H-shaped steel column with a variable cross-section. It is easy to manufacture, safe and reliable, and the main material is Q235B or Q345B.When the horizontal span of the steel workshop building does not exceed 15m and the column height does not exceed 6m, the steel column should be made of H-shaped steel with equal cross section. When the span of the factory building is greater than 15m and the column height exceeds 6m, the variable-section steel column should be adopted.
  • Steel beam: Commonly used welded composite steel beams consist of an I-shaped section consisting of upper and lower flange plates and webs. The main material is Q235B or Q345B.
  • Wind- resistant column: The wind-resistant column is the structural component of the gable wall. The function of the wind-resistant column is mainly to transmit the wind load of the gable wall. The upper part is transmitted to the entire steel frame structure through the connection with the steel beam, and the lower part is transmitted to the foundation through the connection with the foundation. The main material It is Q235B or Q345B.
  • Crane beam: The beam used to install the crane track is called the crane beam, which is generally installed on the upper part of the factory building.

Secondary Components

  • Purlin: Purlin is made of C-shaped steel and Z-shaped steel. The purlin is used to support the roof and wall panels and transfer the load from the roof and wall panels to the main steel frame.
  • Bracing system: There are roof bracing and wall bracing. The bracing is usually made of steel rods, L angles or square tubes. The bracing system is used to stabilize the steel frame.
  • Sag rod: The sag rod connects two purlins to adjust and control the stability of two adjacent purlins. Generally, a sag rod is made of a rod with a diameter of 12 or 14 mm.

steel structure components

Enclosure Materials

  • Wall panels and roof panels are divided into corrugated monochromatic panels and sandwich panels.
  • Monochrome metal plates are used for steel structure buildings without thermal insulation requirements.
  • Sandwich panels are mainly used in structural steel buildings with thermal insulation requirements. The core material of the sandwich panel includes foam, glass wool, rock wool and polyurethane.
  • The other is a corrugated monochromatic board with glass wool rolls, compounded on site.
  • In order to save energy and indoor daylighting, lighting panels are generally added to the roof, and roof air towers can also be designed at the ridge of the roof to enhance indoor ventilation.

steel-structure-materials

wall and roof materials

Steel Structure Construction And Installation

A steel structure construction and installation involve a series of steps and considerations to ensure a successful and efficient project. Here’s a comprehensive guide outlining the process from steel frame structure planning to completion:

Planning And Design

Site Selection: Choose a suitable location based on accessibility, utilities, zoning regulations, and future expansion needs.
Steel Structure Design: Determine the steel structure size, layout, and structural requirements (e.g., single span, multi-span, single-storey, multi-storey) based on operational needs. Engage structural engineers to create detailed design drawings and specifications.
Permitting and Approvals: Obtain necessary permits and approvals from local authorities, including building permits and environmental clearances.

steel structure system design

Foundation Preparation

Site Preparation: Clear the site of any obstacles, vegetation, and debris. Level the ground and ensure proper drainage.
Foundation Design and Construction: Design and construct the foundation based on soil conditions and structural requirements. Common foundation types for steel structures include concrete slabs, footings, or piles.

Steel Structure Fabrication

Material Procurement: Source high-quality structural steel materials from reputable steel structure suppliers. Ensure all materials meet design specifications and standards.
Fabrication Process: Fabricate steel components (columns, beams, trusses, etc.) in a controlled environment using precision cutting and welding techniques. Conduct quality inspections during fabrication to ensure compliance with design requirements.

On-Site Construction

Erection of Structural Frame: Mobilize construction crews and equipment to the site. Install primary structural components, including columns, beams, and roof trusses, following the engineered drawings.
Wall and Roof Cladding: Attach wall and roof panels (typically made of metal sheets) to the structural frame. Ensure proper insulation and weatherproofing based on local climate conditions.
Installation of Utilities: Incorporate electrical wiring, plumbing, and HVAC systems as per design specifications.
Safety Measures: Implement safety protocols and provide personal protective equipment (PPE) for construction workers. Conduct regular safety inspections throughout the steel structure construction process.

steel frame installation
steel frame installation
steel-structure-installation
steel structure installation
wall-installation
wall installation

Interior Fit-Out

Flooring and Finishes: Install concrete or epoxy flooring systems. Apply interior finishes such as paint and wall coatings.
Utility Connections: Connect utilities (electricity, water, gas) to the warehouse for operational use.

Quality Assurance And Testing

Structural Integrity Checks: Conduct final inspections to verify the structural integrity and stability of the steel warehouse.
Functional Testing: Test electrical, plumbing, and HVAC systems to ensure proper functionality.

Handover And Commissioning

Documentation and Compliance: Prepare as-built drawings, operation manuals, and warranty documentation. Ensure compliance with regulatory standards and building codes.
Client Handover: Conduct a final walk-through with the client to review the completed warehouse. Provide training on operating systems and maintenance procedures.

Post-Construction Maintenance

Routine Maintenance: Establish a maintenance schedule for regular inspections and repairs. Address any issues promptly to ensure optimal performance and longevity of the steel structure system.

Advantages Of Steel Structure Construction

Steel structure constructions have many advantages as follows:

  • Steel structure has good load carry capacity and has been widely applied in construction industry;
  • Steel structure is very durable and can withstand a considerable amount of external pressure, and it is earthquake resistant;
  • Steel structures can be made without foundation, but this is not applicable to other structures like concrete structures because they are very heavy;
  • Steel structures can be constructed off-site by steel fabricators and they installed on site on request;
  • The construction process is short with steel structures because they are easy to erect and assemble, which contributes to faster project completion;
  • Steel structures are easy to transport as they are lightweight compared to concrete construction;
  • Steel structures can be easily fabricated and produced in a large amount, and they are very versatile and can be easily assemble, disassembled and replaced;
  • The steel structure is eco-friendly and they are easily recycled without pollution and they can be reused on different occasions.

To suit different needs, there are different types of steel structures, including steel structure workshop, steel structure shed, light steel structure, heavy steel structures, crane steel structures, industrial steel structure, prefabricated steel structures and other custom steel structures.

multi-span steel structure plant

Key Factors Influencing Steel Structures Prices

The steel structures prices can vary significantly based on several key factors. Understanding these factors will help in estimating and managing the steel frame warehouse cost of your project. Check the main factors influencing the structural steel prices:

  • Size and Scope of the Warehouse: The overall size of the steel structure in terms of square footage or square meters directly impacts the material quantities required and therefore the cost. Taller steel structure require stronger and larger structural components, impacting the cost of materials and construction.
  • Design Complexity: Clear spans (the distance between columns) influence the design complexity and material requirements. Larger clear span often results in higher structural steel cost due to the need for larger and stronger structural members. Different roof styles and configurations (e.g., single slope, gable) can affect material costs and installation complexity.
  • Steel Quality and Specifications: The quality and grade of steel used for the structure construction impact durability, strength, and cost. Higher-grade steel typically costs more but provides better performance. Special coatings or finishes for corrosion protection can increase material costs.
  • Foundation Requirements: The type and condition of the soil at the construction site influence the design and cost of the foundation. Different foundation types (e.g., slab-on-grade, piles) have varying costs depending on site conditions and structural requirements.
  • Labor and Installation: The complexity of the steel structure, including assembly and installation requirements, affects labor costs. Availability and cost of skilled labor for steel frame structure construction impact overall project expenses.
  • Location and Site Accessibility: Distance from steel structure suppliers and fabrication facilities can affect transportation costs of materials. Ease of access to the construction site influences logistics and construction efficiency.
  • Customization and Additional Features: Special architectural features or customization add to the steel structure design and construction costs. Incorporating insulation, HVAC systems, mezzanines, or office spaces within the steel structure system increases overall project costs.
  • Market Conditions: Fluctuations in steel prices and market conditions can impact overall steel structure building cost.

By considering these factors and implementing cost-effective strategies, you can better manage the steel structure building prices while meeting your functional and quality requirements.

How To Select A Reliable Steel Structure Manufacturer

Selecting a reliable steel structure building manufacturer is crucial to ensuring the quality, durability, and overall success of your construction project. Here are important steps and considerations to help you choose a reputable and dependable steel structure manufacturer.

steel structure supplier

01Define Your Requirements

Project Scope: Determine the specific requirements of your steel structure project, including size, design, load capacity, and intended use (e.g., warehouse, industrial facility, commercial building).
Quality Standards: Identify any specific quality standards or certifications required for your project.

02Research And Shortlist Potential Manufacturers

Online Research: Use online resources, industry directories, and referrals to identify reputable structural steel manufacturers with a track record of successful projects.
Local Presence: Consider the location of manufacturers to assess logistical feasibility and support services.
Reviews and Testimonials: Look for customer reviews, testimonials, and case studies to gauge the manufacturer’s reputation and customer satisfaction.

03Evaluate Manufacturing Capabilities

Production Facilities: Assess the steel structure manufacturer’s production facilities, equipment, and technologies to ensure they can meet your project requirements.
Quality Control Processes: Inquire about the structural steel suppliers’ quality control procedures and certifications to ensure consistent product quality.
Material Sourcing: Verify the source of raw materials and ensure they meet industry standards for strength, durability, and corrosion resistance.

04Review Experience And Expertise

Industry Experience: Choose a structural steel manufacturer with extensive experience in designing and fabricating steel structures.
Portfolio of Projects: Review past projects and references to evaluate the steel structure fabricator’s capabilities and expertise in delivering successful outcomes.

05Assess Design And Engineering Support

Design Capabilities: Evaluate the steel structure manufacturer’s design and engineering expertise to ensure they can develop customized solutions that meet your specific needs.
Collaboration: Assess their ability to collaborate with architects, engineers, and contractors to optimize design efficiency and project delivery.

06Consider Customer Support And Service

Communication: Ensure clear and transparent communication channels with the steel structure supplier throughout the project lifecycle.
Customer Service: Inquire about after-sales support, warranty provisions, and responsiveness to customer inquiries and concerns.

07Verify Certifications And Compliance

Industry Certifications: Confirm that the manufacturer holds relevant certifications and complies with industry standards and regulations.
Safety Standards: Ensure adherence to safety protocols and best practices in manufacturing and installation processes.

08Verify Certifications And Compliance

Site Visits: Whenever feasible, visit the steel structure manufacturers’ facilities to assess their operations, quality control measures, and overall capabilities.

Aicrane Services For Steel Structure System

  • Consultation and Communication: Our professional project consultant team engages in detailed consultation to understand customers’ specific requirements and preferences. We maintain open communication throughout the project to address any questions or concerns.
  • Solution Providing and Quoting: Based on the consultation, Aicrane provides tailored solutions and quotations that meet your project needs, considering factors like size, design, load capacity, and budget.
  • Confirming Order and Signing Contract: Once the solution is agreed upon, we assist in finalizing the order details and signing the contract, outlining terms, delivery schedules, and others.
  • Product Manufacturing: Our advanced manufacturing facilities produce high-quality steel structures using premium materials and precision engineering techniques, ensuring durability and reliability.
  • Product Shipping: We manage the logistics and transportation of the prefabricated steel structure components to your project site, optimizing delivery timelines and ensuring safe handling.
  • Installation and Commissioning Guidance: Our skilled technicians provide both on-site and online guidance and supervision during the installation and commissioning process, ensuring proper assembly, alignment, and operational readiness.
  • After-sales Service and Technical Support: Aicrane offers comprehensive after-sales service and technical support to address any maintenance or performance issues that may arise post-installation. Our team is committed to ensuring the long-term efficiency and functionality of your steel structure system.

Aicrane, you reliable partner, delivers quality solutions, reliable support, and a commitment to exceeding your expectations for steel structure projects and lifting solutions.

Aicrane professional service team

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