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Steel Structure Workshop

A steel structure workshop is a facility designed and constructed primarily using steel as its main structural material. The use of steel allows for large clear spans, providing ample space for various industrial activities such as manufacturing, assembly, and storage. Steel structure workshops are popular in industrial settings due to their versatility, quick construction times, and resistance to environmental factors like fire and corrosion.
Steel Structure Workshop
Steel Structure Workshop

Types of Steel Structure Workshop

The design of steel structure workshops often incorporates features such as high ceilings, wide doors for easy access, and the ability to accommodate heavy machinery. Overall, steel frame workshops are efficient spaces designed to meet the functional and operational needs of a variety of industrial processes. There are mainly three types of them: single span, double span and multi span steel structure workshop.

Single Span Steel Structure Workshop

A single span steel structure workshop is characterized by having one continuous span without any interior support columns. This design offers an open and unobstructed working space, providing flexibility for various manufacturing and production layouts. Single span structures are often favored when a large, uninterrupted area is required for machinery, assembly lines, or storage. This configuration not only simplifies the internal layout but also allows for efficient material flow within the workshop.

Single Span Steel Structure Workshop
Single Span Steel Structure Workshop

Double Span Steel Structure Workshop

In a double span steel structure workshop, the facility is divided into two spans by a central row of support columns. This design provides additional structural support and is suitable for larger workshop layouts where a single span might be insufficient. The presence of support columns allows for the creation of separate work zones or the installation of overhead cranes along the central axis. Double span workshops strike a balance between the open space of a single span and the structural support required for more extensive industrial activities.

Double Span Steel Structure Workshop
Double Span Steel Structure Workshop

Multi Span Steel Structure Workshop

A multi span steel structure workshop comprises three or more spans, with multiple rows of support columns strategically placed throughout the facility. This design is ideal for large-scale industrial operations requiring extensive floor space and structural stability. Multi span workshops offer versatility in organizing different manufacturing processes, assembly lines, and storage areas.

The increased number of support columns enhances the overall strength and load-bearing capacity of the structure, accommodating heavy machinery and equipment. While providing ample working space, multi span workshops allow for efficient utilization of the entire facility for various industrial functions.

Customer Cases

Aicrane provides many steel structure workshop and its combination with overhead crane and gantry crane for customers from different countries. Here are two customer cases.

Steel Structure Workshop Combined 50 Ton Overhead Crane For Chile

Aicrane recently supplied a robust double girder 50 ton overhead crane to a factory owner in Chile, dedicated to handling heavy loads. The decision to choose Aicrane was the outcome of two months of extensive communication, where the client was particularly impressed with our personalized service.

Aicrane crane steel structure
Aicrane Crane Steel Structure In Chile

Following a meticulous three-month process of design and manufacturing, the 50 ton heavy duty overhead crane, equipped with a double girder, was successfully completed and shipped to Chile via sea transportation. The client highly values the crane’s capacity to lift substantial loads, emphasizing its pivotal role in their operations.

Loading the Steel Structure onto Truck before Shipment
Loading the Steel Structure onto Truck before Shipment

Notably, Aicrane seamlessly integrated the overhead crane with a custom-designed steel frame workshop. Our ability to tailor the steel structure workshop factory to accommodate the top running bridge crane played a key role in meeting the client’s specific requirements. The customer expressed utmost satisfaction with our product, highlighting its superior quality, exceptional design, and minimal noise levels.

Steel Structure Installation
Steel Structure Installation
overhead crane installation
Installation Of Steel Structure In Chile

This successful project showcases Aicrane’s expertise in delivering not only high-performance double girder overhead cranes but also in providing customized solutions that integrate seamlessly with steel structures to enhance overall operational efficiency.

Top Running Overhead Crane
Top Running Overhead Crane combine Steel Structure Workshop

Steel Structure Workshop and Overhead Crane For Uzbekistan

In Uzbekistan, Aicrane successfully provided a comprehensive solution featuring an AQ-LD 10 ton single girder overhead crane coupled with a strategically designed steel structure workshop factory.

Aicrane 10T AQ-LD Crane & Steel Structure
Aicrane 10T AQ-LD Crane & Steel Structure
Aicrane Crane Steel Structure For Uzbekistan
Crane Steel Structure For Uzbekistan

Aicrane’s Holistic Approach to Steel Structure Workshop Solutions

During the initial discussions, the customer expressed the desire for Aicrane to design a fitting and cost-effective single-span steel frame workshop, complementing the 10 ton overhead crane.

Our team of professional engineers delved into the unique needs of the customer and provided several steel structure options. Notably, the steel structure workshop for Uzbekistan features crane beams designed to support the seamless operation of the overhead crane. The customer, impressed with the proposed solutions, chose Aicrane as the preferred supplier for the steel structure.

Overhead Crane in Steel Structure Workshop Design
Overhead Crane in Steel Structure Workshop Design

Aicrane’s Reputation Echoed in Uzbekistan

The decision to engage with Aicrane was influenced by positive feedback from an existing customer in Uzbekistan. Having communicated with a satisfied client who had previously purchased an AQ-LD 20 ton overhead crane from Aicrane, the customer was convinced of Aicrane’s commitment to high-quality cranes and excellent services. This led to a strengthened trust in Aicrane, ultimately paving the way for a successful collaboration.

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Crane and Steel Structure Workshop Solution

A combined solution of cranes integrated into a steel structure workshop is a strategic and efficient approach, particularly in industrial settings where heavy lifting and material handling are integral to operations. This combination of crane steel structure offers several advantages:

  • Flexible Layout Design: The combination of steel structures and warehouse crane systems allows for a flexible and customizable layout. The clear spans provided by the steel structure, along with the precision and versatility of crane systems, enable the creation of optimal workspaces tailored to specific manufacturing or production requirements.
  • Large Span Steel Structure with Overhead Crane
    Large Span Steel Structure with Overhead Crane
  • Maximized Vertical Space: Industrial overhead crane systems utilize the vertical space of the workshop, allowing for efficient storage of materials or products. This maximization of space is particularly valuable in environments where floor space is limited or needs to be optimized for various operational activities.
  • High Steel Structure Workshop
    High Steel Structure Workshop
    High Steel Stucture With Overhead Crane
    High Steel Stucture With Overhead Crane
  • Quick Installation and Construction: Steel structures and crane systems are often designed for quick installation. Pre-fabricated steel components and well-engineered workshop overhead crane systems can lead to a faster construction timeline, reducing downtime and enabling quicker commissioning of the workshop.

In summary, combining cranes with a workshop steel structure creates a synergistic solution that enhances the overall functionality, safety, and productivity of industrial facilities. This integrated approach of overhead crane is well-suited for various manufacturing, assembly, and material handling applications, offering a versatile and efficient workspace for diverse industrial operations.

Main Components of Steel Structure Workshop

A steel structure workshop is composed of several key components that work together to create a sturdy and functional industrial facility:

Steel Column

Steel columns are vertical load-bearing members that form the backbone of the steel structure workshop. They provide vertical support for the entire structure and transfer loads from the roof and upper levels down to the foundation. Steel columns play a critical role in maintaining the structural integrity and stability of the workshop. Their strength and durability are essential for withstanding vertical loads, including the weight of the roof and any additional loads imposed by equipment or machinery.

Steel Column
Steel Column

Steel Beam & Wind-Proof Column

Steel beams are horizontal load-bearing members that connect to the steel columns, forming a framework that supports the roof and upper levels of the workshop. Wind-proof columns are designed to resist lateral forces, such as those generated by wind loads.

Wind-Proof Columns
Wind-Proof Columns

Steel beams distribute the loads horizontally, ensuring the stability and strength of the overall structure. Wind-proof columns, also known as braced frames, enhance the structure’s resistance to lateral forces, contributing to its ability to withstand wind loads and maintain structural integrity during adverse weather conditions.

Purlin

Purlins are horizontal structural members that run perpendicular to the steel beams. They are typically attached to the top flanges of the steel beams and provide support for the roof covering. Purlins help to distribute the weight of the roof and any imposed loads to the steel beams. They also contribute to the overall stability of the roof structure and facilitate the attachment of roofing materials.

Rod

Rods, often referred to as tie rods or tension rods, are slender, diagonal members that connect various parts of the steel structure, such as columns and beams. They are commonly used for bracing and reinforcement purposes. Rods add lateral stability to the structure by resisting horizontal forces, such as those caused by wind or seismic activity. They work in tension to counteract potential deformations and help maintain the structural equilibrium of the workshop.

Purlin
Purlin
Rod
Rod

Horizontal and Vertical Bracing

Horizontal and vertical bracing elements consist of diagonal and/or vertical members that are strategically placed in the steel structure. These bracing components enhance the overall stability and resist lateral forces. Horizontal bracing prevents the lateral sway of the structure, while vertical bracing helps resist vertical loads. Together, they contribute to the structural integrity of the workshop, ensuring that the building can withstand various external forces and loads.

Roof and Wall Bracing
Roof and Wall Bracing

These main components collectively form a robust and efficient steel structure workshop, providing the necessary strength, stability, and resilience required for industrial applications. Each component plays a vital role in maintaining the structural integrity and performance of the workshop under different loading conditions.

Advantages of Steel Structure Workshop

Steel structure workshops offer several advantages that make them a popular choice in various industrial and commercial settings:

Strength and Durability

Steel is known for its exceptional strength and durability. Steel structures can withstand extreme weather conditions, seismic forces, and other external pressures, ensuring a long lifespan and minimal maintenance requirements.

Design Flexibility

Steel allows for versatile architectural designs and flexible layouts. The material’s strength-to-weight ratio enables the creation of large clear-span structures, providing open and unobstructed working areas that can be customized to suit specific operational needs.

Steel Structure Workshops with Different Size
Steel Structure Workshops with Different Size

Cost-Effectiveness

Steel structure workshops are often cost-effective in terms of both construction and maintenance. The speed of construction reduces labor costs, and the durability of steel minimizes the need for frequent repairs. Additionally, steel is a recyclable material, contributing to sustainability and potential cost savings.

Environmental Sustainability

Steel is a recyclable material, making steel frame workshops an environmentally sustainable choice. Using recycled steel reduces the demand for new raw materials and energy, contributing to a more eco-friendly construction option.

Fire Resistance

Steel is inherently fire-resistant, providing an added layer of safety in industrial settings. This characteristic can be crucial for protecting assets, machinery, and personnel within the workshop.

Minimal Maintenance

Steel structures require minimal maintenance over their lifespan. The material is resistant to pests, rot, and decay, reducing the need for frequent inspections and repairs. This can result in long-term cost savings for the business.

Quality Control in Fabrication

Steel components are often fabricated off-site under controlled conditions, ensuring high precision and quality. This controlled manufacturing process contributes to the reliability and consistency of the final structure.

Steel Structure in Factory
Steel Structure in Factory
steel structure column and rail beam
steel structure column and rail beam

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Features Influencing Steel Structure Workshop Price

The price of a workshop steel structure is influenced by various features and factors that contribute to its overall design, construction, and functionality. Some key features that can impact the cost include:

  • Size and Dimensions: The overall size of the workshop, including its length, width, and height, is a significant factor. Larger structures with more extensive square footage and higher ceilings generally require more materials and labor, leading to higher costs.
  • Load-Bearing Capacity: The load-bearing capacity of the steel structure, especially if it needs to support heavy machinery, cranes, or specific industrial equipment, can influence the size and type of structural components required, affecting the overall cost.
  • Materials Used: The type and quality of materials used in the construction of the steel structure play a crucial role in determining the overall cost. High-grade steel, premium finishes, and other specialized materials can contribute to higher prices.
  • Roof and Wall Systems: The choice of roofing and wall systems, including insulation, cladding materials, and finishes, can impact the cost. Energy-efficient systems or specialized coatings may add to the overall expenses.
  • Walls and Roof of Steel Structure Workshop
    Walls and Roof of Steel Structure Workshop

Considering these features and factors during the planning and design phase is essential for accurately estimating the cost of a steel structure workshop and ensuring that it aligns with budgetary considerations.

Differences Between Steel Structure and Concrete Workshop

Steel structure workshops and concrete workshops are two common types of industrial facilities, each with its own set of characteristics. Here are some key differences between them:

Construction Material and Construction Speed

  • Steel Structure Workshop: The primary structural material is steel, which offers high strength-to-weight ratio, durability, and flexibility in design. Steel structures are pre-fabricated and are easy to assemble, allowing for faster construction times.
  • Steel Structure Workshop Contruction
    Steel Structure Workshop Contruction
  • Concrete Workshop: Concrete workshops have a primary structure made of reinforced concrete. While concrete is durable, the construction process is often more time-consuming compared to steel.
  • Concrete Workshop
    Concrete Workshop

    Design Flexibility

  • Steel Structure Workshop: Steel offers greater design flexibility, allowing for large clear spans without the need for internal support columns. This flexibility facilitates open floor plans and versatile layouts.
  • Concrete Workshop: Concrete structures may have more limitations in terms of span, requiring additional support columns. The design options may be more constrained compared to steel structures.
  • Weight and Foundation

  • Steel Structure Workshop: Steel is lighter than concrete, resulting in lighter structural loads. This can lead to simpler and less expensive foundation designs.
  • 3 Layers Steel Structure Workshop
    3 Layers Steel Structure Workshop
  • Concrete Workshop: Concrete is heavier, requiring more robust foundations to support the structure. The foundation work for concrete structures can be more complex and costly.
  • Rail Beam of Concrete Workshop
    Rail Beam of Concrete Workshop

    Environmental Impact

  • Steel Structure Workshop: Steel is recyclable, making steel structures environmentally sustainable. The use of recycled steel reduces the demand for new raw materials.
  • Concrete Workshop: Concrete production has a higher carbon footprint, and the recycling of concrete is often more challenging compared to steel.

In summary, the choice between a steel structure workshop and a concrete workshop depends on various factors, including construction speed, design flexibility, cost considerations, and specific project requirements. Each material has its own advantages and limitations, and the decision should be based on a thorough evaluation of these factors in relation to the project goals and constraints.

Our One-stop Service

Aicrane’s services focus on customization, installation, and after-sales support for workshop steel buildings:

Customized Solutions

At Aicrane, we deliver tailor-made solutions to meet the unique needs of our clients. Our team engages in a comprehensive understanding of our clients’ requirements and project specifics. Through close collaboration, we design and construct steel structure workshops that align precisely with the individual needs and preferences of our clients.

Aicrane Professional Engineers
Aicrane Professional Engineers

Expert Installation Services

We provide expert installation services for every steel structure workshop we deliver. The skilled installation team of Aicrane ensures that the customized components are assembled efficiently and with precision. We prioritize safety and efficiency throughout the installation process, guaranteeing that the workshop steel building is ready for use in a timely manner.

Installation Team
Installation Team

Comprehensive After-Sales Support

Aicrane’s dedication to client satisfaction doesn’t end with project completion. Our comprehensive after-sales support is designed to address any queries or concerns that may arise post-installation. Whether it’s maintenance, adjustments, or additional services, our responsive after-sales team is readily available to provide timely assistance. We believe in fostering long-term relationships with our clients, ensuring the ongoing success and efficiency of their steel structure workshops.

service
service engineers

In summary, Aicrane’s services go beyond the conventional by offering customized solutions, expert installation services, and a commitment to comprehensive after-sales support. Our goal is to not only meet but exceed the expectations of our clients in every aspect of their steel structure workshop projects.

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