A warehouse overhead crane is a type of material handling equipment used in industrial and warehouse settings to lift and transport heavy items. These warehouse cranes are installed on an overhead runway system, enabling horizontal movement along the building’s length and vertical movement for lifting and lowering loads. Aicrane provides diverse overhead crane solutions to meet different operational needs in warehouses.
Hot-sale Types of Warehouse Overhead Crane
Overhead cranes in warehouses play a crucial role in material handling and storage operations. These overhead cranes are specially designed to efficiently move heavy loads within the warehouse space. To suit various requirements, Aicrane provides different overhead cranes for warehouses, mainly including some hot-sale types of single girder and double girder overhead cranes.
Single Girder Crane
Single Girder Overhead Cranes for Warehouses
Single Girder Overhead Crane has a single horizontal girder that spans the width of the warehouse. It is generally used for light to moderate lifting and is cost-effective. Single girder cranes are often employed in smaller warehouses or where space is limited. Our single girder bridge cranes mainly consist of AQ-LD type crane, AQ-HD European standard crane, AQ-LX underhung crane, AQ-LB explosion proof crane and other.
| Model | AQ-LD |
| Load capacity | 1-25t |
| Span | 7.5-31.5m |
| Lifting height | 6-30m |
| Lifting speed | 0.3-8m/min |
| Trolley running speed | 20m/min |
| Crane running speed | 20m/min |
| Work duty | A3 – A4 |
| Other | Provide custom option |
| Model | AQ-HD |
| Load capacity | 1-20 ton |
| Span | 7.5-28.5m |
| Lifting height | 6-18m |
| Lifting speed | 0.8/5m/min |
| Hoist running speed | 2-20m/min |
| Crane running speed | 3-30m/min |
| Work duty | A5 |
| Other | Provide custom option |
Double Girder Crane
Double Girder Overhead Cranes for Warehouses
Double Girder Overhead Cranes have two horizontal girders and provide larger lifting capacity compared to single girder overhead cranes. The double girder cranes are suitable for heavy-duty applications and can handle larger loads. Double girder bridge cranes are commonly used in larger warehouses and manufacturing facilities. Aicrane double girder type warehouse overhead cranes mainly include AQ-QD type overhead crane, AQ-NLH type European standard overhead crane, AQ-LH hoist overhead crane, AQ-QDX European type crane, AQ-QC magnetic overhead crane and so on.
AQ-QDoverhead crane parameters:
| Model | AQ-QD |
| Load capacity | 5-450 ton |
| Span | 10.5-31.5m |
| Lifting height | 6-24m |
| Lifting speed | 2.1-11.5m/min |
| Trolley running speed | 27-40m/min |
| Crane running speed | 42-75m/min |
| Work duty | A3 – A7 |
| Other | Provide custom option |
AQ-QDXoverhead crane parameters:
| Model | AQ-QDX |
| Load capacity | 5-320 ton |
| Span | 10.5-31.5m |
| Lifting height | 6-24m |
| Lifting speed | 0.2-10.7m/min |
| Trolley running speed | 2.4-33m/min |
| Crane running speed | 4.2-68m/min |
| Work duty | A3 – A5 |
| Other | Provide custom option |
AQ-LH hoist overhead crane parameter:
| Model | AQ-LH |
| Load capacity | 5-50 ton |
| Span | 10.5-31.5m |
| Lifting height | 6-30m |
| Lifting speed | 0.18-8m/min |
| Trolley running speed | 20m/min |
| Crane running speed | 20m/min |
| Work duty | A3 – A4 |
| Other | Provide custom option |
AQ-NLH European overhead crane parameter:
| Model | AQ-NLH |
| Load capacity | 5-80 ton |
| Span | 10.5-31.5m |
| Lifting height | 6-18m |
| Lifting speed | 0.4-5m/min |
| Trolley running speed | 2-20m/min |
| Crane running speed | 3-30m/min |
| Work duty | A5 |
| Other | Provide custom option |
Overhead cranes in warehouses are essential for efficiently transporting, lifting, and positioning heavy materials and products, contributing to improved warehouse work efficiency and safety. Additionally, some modern warehouses are incorporating automation and advanced control systems to enhance crane operations and optimize material flow. If you need an overhead crane solution for your warehouse, just reach out to us with your requirements to get a suitable recommendation.
Steel Structure Warehouse & Overhead Crane – Aicrane Solutions
An integrated solution for a steel structure warehouse with overhead cranes encompasses the design, manufacturing, and installation of a durable steel framework combined with overhead crane systems. These cranes are customized to meet the specific lifting requirements of the warehouse’s operations, ensuring efficient and effective material handling.
We provide the comprehensive solution to meet the requirements of the customers who want to build new warehouses or expand existing warehouses. Our steel structure warehouse designs can be customized to suit specific requirements.
Overhead Crane Projects
Aicrane has delivered numerous overhead crane solutions for warehouses to meet diverse customer needs. Our overhead cranes have been exported to a wide range of countries and regions, including the Philippines, Thailand, Russia, Kazakhstan, Uzbekistan, Nigeria, UAE, Saudi Arabia, the US, the UK, and more. To learn more, please refer to the following overhead crane projects.
Crane for the Philppines
Overhead Cranes Installed in a Warehouse for the Philippines
This customer in the Philippines informed us that they needed two overhead cranes installed in their warehouse to transfer various heavy materials with differing weights. After thoroughly understanding their specific requirements, we supplied them with two European standard overhead cranes: a 5 ton single girder overhead crane and an NLH type double beam 20 ton overhead crane. These two 5t and 20t European overhead cranes fulfilled all their operational needs.
Currently, these two European overhead cranes have been fully installed and commissioned in the warehouse, operating efficiently and reliably as expected. The customer expressed great satisfaction with our cranes and services, indicating their intention to cooperate with us again in the future. Our branch office set up in the Philippines allows us to better serve our customers, further enhancing the customers’ trust in Aicrane and their high regard for our products.
Crane for Nigeria
30 ton Overhead Crane Provided for a Nigerian Customer
A customer from Nigeria contacted us with an inquiry for an overhead crane to be used in their warehouse for transporting heavy machinery. After thoroughly understanding their working conditions and specific requirements, we recommended our AQ-NLH European type 30 ton overhead crane to meet all their work needs.
We have a local cooperative installation team with extensive crane installation experience. At the customer’s request, our team went to the site to install the overhead crane in their warehouse, and the customer was very satisfied with the service.
Crane for Chile
Double Girder 50 ton Overhead Crane & Steel Structure for Chile
For one of our Chilean customers, we provided an integrated solution that included a 50 ton overhead crane and a steel structure. The 50 ton bridge crane, our AQ-QD double girder overhead crane, is one of our best-selling models. Before finalizing the design and solution, we communicated with the customer’s team to fully understand their working conditions and requirements, ensuring the proposed solution met their needs precisely.
For the crane and steel structure installation, we dispatched our engineer to the site to provide installation guidance. The entire installation process went smoothly, and the customers praised our professional service highly.
Common Applications of Overhead Cranes in Warehouses
Overhead cranes find wide applications in warehouses by facilitating the movement and handling of heavy loads efficiently and safely from one position to another. Here are some common applications of overhead cranes in warehouses for your reference:
- Loading and Unloading: Overhead cranes are commonly used to load and unload heavy materials from and to trucks, trailers, and railcars. They can quickly transfer heavy loads between the warehouse and external transportation, reducing the time and labor required for these tasks.
- Assembly and Manufacturing: In warehouses that have assembly or manufacturing operations, overhead cranes assist in positioning and assembling heavy components or machinery. The overhead cranes are essential for maintaining production efficiency.
- High-Bay Storage: Overhead cranes are utilized in high-bay storage systems to store and retrieve palletized goods from elevated storage racks. This maximizes vertical storage space and allows for efficient use of warehouse space.
- Paper Roll Handling: Warehouses storing paper rolls, such as those in the printing and paper manufacturing industry, rely on overhead cranes to lift and transport these heavy and bulky rolls.
- Maintenance and Repair: Overhead cranes assist in moving heavy equipment or machinery for maintenance, repairs, and installation tasks, ensuring that warehouse operations run smoothly.
- Specialized Material Handling: Depending on the warehouse’s specific needs, overhead cranes can be equipped with specialized attachments such as magnets, grabs, and hooks to handle a wide range of materials, including steel coils, concrete blocks, and bulk materials.
Overall, overhead cranes in warehouses enhance work efficiency, reduce labor costs, improve operation safety, and enable warehouses to handle heavy loads and materials that would be challenging or impossible to manage using manual methods. Overhead bridge crane are a crucial component of modern warehousing and distribution operations.
What Are Key Components of A Warehouse Overhead Crane System?
A warehouse overhead crane system consists of several key components that work together to facilitate the movement and lifting of heavy loads within a warehouse or industrial facility. Here are the main components of a warehouse crane system:
01Bridge Girder
The bridge girder, often referred to simply as the bridge, is the horizontal beam that spans the width of the crane runway. It serves as the primary support structure for the entire crane system.
02Trolley
The trolley is a wheeled mechanism that moves horizontally along the bridge girder. It carries the hoist and load, allowing for precise positioning of heavy objects within the warehouse.
03Hoist
The hoist is the lifting component of the crane, and it is mounted on the trolley. It consists of a drum or winch that winds and unwinds wire rope or chain, enabling the crane to raise or lower heavy loads.
04Runway Rails
The runway rails are fixed tracks or rails installed on the ceiling or on a structural support system. These rails provide the guiding path for the bridge crane to move horizontally along the length of the warehouse.
05End Trucks
End trucks are mounted at both ends of the bridge girder and house the wheels that run along the runway rails. They enable the bridge to move smoothly along the length of the warehouse.
06Control System
The control system is the interface through which an operator or a control system manages the crane’s movements. It includes various controls, such as pendant controls, radio remote controls, or cabin-based controls, allowing operators to maneuver the crane, lift and lower loads, and control hoist movement.
07Safety Features
Safety features are crucial components of any warehouse crane system and include limit switches, overload protection systems, emergency stop buttons, and audible/visual warning systems. These features help ensure safe crane operation and protect against accidents.
08Load Attachment
The load attachment is the device or hook used to secure the load being lifted. It can be a simple hook or specialized attachments like magnets, grabs, or spreader bars, depending on the type of load being handled.
09Structural Supports
The warehouse overhead crane system relies on the structural supports of the building or additional support structures to bear the weight of the crane, its components, and the loads it lifts. These supports are essential for the safety and stability of the crane.
Selection Guide for Choosing a Suitable Overhead Crane for a Warehouse
Choosing a suitable overhead crane for a warehouse requires careful consideration of various factors to ensure that the overhead crane meets the specific lifting and material handling needs. Here is a step-by-step guide to help you choose the right warehouse bridge crane solution:
- Determine Your Lifting Requirements: Identify the maximum weight and dimensions of the heaviest loads you will need to lift. Consider both the weight of the load and any additional factors, such as load distribution or lifting attachments.
- Consider the Lifting Height: Determine the maximum height to which you need to lift the heavy loads. Ensure that the warehouse overhead crane’s lift capacity and hook path can reach the required height.
- Assess the Operating Environment: Consider the environmental conditions in the warehouse, including temperature, humidity, and potential exposure to corrosive substances. If your warehouse operates in extreme conditions, you may need to select a crane designed for such environments, for example explosion proof overhead crane for the conditions with explosive gas or dust.
- Consider the Frequency of Use: Evaluate how often you will use the overhead crane in the warehouse. Will it be used for occasional heavy lifts or continuous production operations? This will help determine the bridge crane’s work duty, usually ranging from A3 to A7.
- Determine Overhead Crane Type: Choose the appropriate type of warehouse bridge crane based on your lifting needs. Common types include single girder overhead crane, double girder overhead crane, top running overhead crane and underslung crane.
- Consider Operating Speed and Control: Determine the required lifting and traveling speeds based on your operational efficiency and productivity goals. Decide on the control method, such as manual pendant controls, radio remote controls, or cabin-based controls, depending on operator preferences and safety considerations.
- Select the Hoist Type: Choose a hoist type that matches your load-handling needs. Common hoist types include electric wire rope hoists and electric chain hoists. Consider whether you need specialized hoists or lifting attachments for specific applications, like magnet attachments for handling metal materials.
- Evaluate Safety Features: Ensure the overhead crane machine comes with essential safety features, including limit switches, overload protection, emergency stop buttons, and warning systems. Verify that the crane complies with safety standards and regulations in your region.
- Budget Considerations: Determine your budget for the overhead crane system, including installation, maintenance, and ongoing operational costs. Be prepared to invest in quality equipment and consider the total cost of ownership over the crane’s lifespan.
Choosing the right overhead crane for your warehouse is a critical decision that can significantly impact your operations’ efficiency and safety. Taking the time to thoroughly assess your requirements and consulting with experts can help you make an informed choice and ensure that the warehouse overhead crane system meets your expectations.
Get Cost-effective Warehouse Overhead Crane Solutions from Aicrane – A Reliable Partner
Aicrane offers a wide range of overhead crane options tailored to meet your specific needs, ensuring efficient and safe operations. Whether you need a crane for lifting, moving, or transporting heavy loads, Aicrane’s expertise and advanced technology make us the ideal choice for your warehouse operations.
01Experience and Expertise
Aicrane has a history of experience and expertise in the design, manufacturing, and installation of overhead cranes and other material handling equipment. Our knowledge can contribute to the quality and reliability of the lifting products.
02Quality and Safety
We prioritize the quality and safety of our crane equipment. We adhere to industry standards and regulations to ensure that our overhead cranes meet or exceed safety requirements.
03Customization
Aicrane offers a range of crane types and configurations to suit various industrial and warehouse applications. We also provide customization options to match the specific needs.
04Reliability
Choosing a well-established overhead crane manufacturer means better reliability and durability of the equipment. Reliability is crucial for minimizing downtime and maximizing productivity.
05Sales Support
Aicrane offers comprehensive sales support, including installation, commissioning, maintenance, training and technical assistance. Good customer support can help ensure the smooth operation and longevity of the crane system.
06Competitive Pricing
While quality is important, as a reputable overhead crane manufacturer and supplier, we offer competitive pricing to ensure that customers get more value for their investment.
07Innovation
We keep on investing in research and development to incorporate the latest technological advancements into our lifting equipment. This can lead to more efficient and advanced crane systems.