Overhead Crane Makes Heavy Materials Handling Easier
An overhead crane is a vital piece of equipment used in various industries for efficient material handling and lifting operations. The overhead crane can lift and transport heavy loads with precision and ease. Explore our comprehensive range of overhead cranes to discover how they can enhance your material handling capabilities and contribute to your business’s success.
Project cases of Overhead Travelling Crane
Our company has a strong track record of successfully selling bridge cranes to international markets. Over the years, we have completed numerous projects, providing top-quality cranes to various countries worldwide. Our crane products help boost the business of customers from United Arab Emirates, Uzbekistan, Thailand, Saudi Arabia, the Philippines, Nigeria and many other countries. Our commitment to excellence and customers satisfaction has earned us a reputation as a reliable partner in the global crane industry. With a dedicated team and extensive expertise, we continue to expand our reach and deliver exceptional lifting solutions to clients across the globe. Here are some of our project cases for your reference.
Crane for Chile
50 ton Double Girder Crane Installed in Chile
For this Chilean customer, we provided a 50 ton overhead crane integrated with steel structute workshop to meet all their requirements. This 50 ton overhead crane is used in the workshop to handle heavy machinery for maintenance as needed. Our customer said our solution is very cost-effective and help them save costs for the whole project. Currently, the double beam overhead crane work efficiently in the durable steel workshop structure.
Crane for the Philippines
Two kinds of overhead bridge crane in the Philippines
The clients in the Philippines purchased two crane types – AQ-NLH and AQ-HD cranes. AQ-NLH type crane whose load is 20T is a heavy duty overhead bridge crane and AQ-HD type crane which can hold 5T is more flexible. The European overhead bridge crane can lift different materials smoothly and accurately. These two overhead bridge cranes for the Philippines can meet the requirement of different lifting needs in the customers’ warehouse.
Crane for Nigeria
European overhead crane 30 ton installed in Nigeria
The 30t AQ-NLH European standard double girder overhead travelling crane and steel structure have been delivered to Nigeria. This 30 ton overhead crane for Nigeria features a 17m lifting height and operates with frequency conversion. It runs smoothly and our clients were satisfied. The customers in Nigeria will use this European type crane to lift heavy ship machinery in their steel structure workshop for maintenance. With a work duty of A5, this crane can ensure extended daily working hours.
Crane for Thailand
Double girder overhead travelling crane installed and commissioned in Thailand
Successfully installed and debugged, the double girder 15ton crane in Thailand excels at lifting heavy steel materials in their workshop, boosting efficiency for our satisfied customers. Our company’s double girder bridge crane offers various advantages, including high quality, low maintenance, and long service life, making it an ideal choice for your business.
Wide Range of Overhead Crane Types from Aicrane
As one of the reliable crane manufacturers, Aicrane provides various types of crane overhead. The main product types we supply are single girder crane, double girder crane, European overhead travelling crane, top running crane, underhung crane. In this part, you can get more information about these types of cranes, helping you make a right selection for your project.
Single Girder Overhead Cranes
AQ-LD
AQ-LD type Crane
AQ-LD type is designed for lighter lifting tasks and have a lower load capacity. The single beam crane has the characteristics of reasonable structure and strong rigidity, and is a light and small lifting machinery. These cranes consist of a bridge beam that runs along the top of the crane and travels on tracks installed on the building’s structure. AQ-LD type single girder crane is a practical choice for industries that need to lift and transport light and medium-duty loads with ease and efficiency.
Model | AQ-LD |
---|---|
Load capacity | 5-25t |
Span | 7.5-31.5m |
Lifting height | 6-30m |
Lifting speed | 0.3-8m/min |
Hoist running speed | 20m/min |
Crane running speed | 20m/min |
Work duty | A3, A4 |
Other | Customized Service Provided |
AQ-HD
AQ-HD type European Crane
AQ-HD type crane’s compact structure allows it to operate in confined spaces, making it ideal for factories and workshops with limited headroom or tight working areas. According to the European standard, the main girder adopts the square box girder structure, which increases the service space of the hook, and can reduce the height and cost of the plant.
Model | AQ-HD |
---|---|
Load capacity | 5-20t |
Span | 7.5-28.5m |
Lifting height | 6-18m |
Lifting speed | 0.8/5m/min |
Hoist running speed | 2-20m/min |
Crane running speed | 3-30m/min |
Work duty | A5 |
Other | Customized Service Provided |
AQ-LX
AQ-LX type Underhung Crane
AQ-LX type, also known as single-beam suspension bridge crane, is usually operated by suspension. It is versatile, cost-effective, and suitable for applications that involve moderate loads. AQ-LX crane operates by suspending from the supporting structure and can move smoothly and efficiently within the designated area without the need for additional runway tracks on the building’s structure. Its simplicity and flexibility make it a popular choice for various industries with medium-duty material handling needs.
Model | AQ-LX |
---|---|
Load capacity | 0.5-10t |
Span | 3-22.5m |
Lifting height | 6-30m |
Lifting speed | 0.7-8m/min |
Hoist running speed | 20m/min |
Crane running speed | 20m/min |
Work duty | A3-A4 |
Other | Customized Service Provided |
Double Girder Overhead Cranes
AQ-QD
AQ-QD type Crane
AQ-QD double girder heavy duty overhead crane is a heavy-duty lifting equipment with two main girders supporting the hoist and trolley. It is designed for heavy-duty lifting tasks. AQ-QD type is commonly used in steel mills, foundries, power plants, and other heavy industries where high lifting capacities are required. This crane type is robust, powerful, and ideal for applications that involve moving substantial loads with precision and efficiency.
Model | AQ-QD |
---|---|
Load capacity | 5-450t |
Span | 10.5-31.5m |
Lifting height | 6-24m |
Lifting speed | 2.1-11.5m/min |
Trolley running speed | 27-40m/min |
Crane running speed | 42-75m/min |
Work duty | A3-A7 |
Other | Customized Service Provided |
AQ-LH
AQ-LH type Hoist Crane
AQ-LH double girder electric hoist crane’s work level doesn’t exceed A4. It is suitable for general material handling tasks in industries with moderate load requirements. AQ-LH crane type can be designed to fit various workspace constraints, making it adaptable to different layouts and space restrictions. Due to its moderate size and design complexity, AQ-LH type is generally easy to install and integrate into existing facilities, which simplifies the setup process and reduces installation time and costs.
Model | AQ-LH |
---|---|
Load capacity | 5-50t |
Span | 10.5-31.5m |
Lifting height | 6-30m |
Lifting speed | 0.18-8m/min |
Trolley running speed | 20m/min |
Crane running speed | 20m/min |
Work duty | A3, A4 |
Other | Customized Service Provided |
AQ-NLH
AQ-NLH type European Standard Crane
AQ-NLH European style double girder overhead travelling crane is known for its sleek design, compact structure, and advanced technology. AQ-NLH type is equipped with European standard hoists and components, ensuring precise and efficient material handling operations. Its working level is A5 to A6. Due to its European-standard design and advanced technology, AQ-NLH type offers several advantages, including smooth and accurate lifting and movement of loads, improved safety features, and ease of operation. This double girder bridge crane is known for its reliability, low maintenance requirements, and adaptability to different workspace constraints. Its combination of aesthetics, functionality, and safety makes them a popular choice for industries seeking advanced and reliable lifting equipment.
Model | AQ-NLH |
---|---|
Load capacity | 5-80t |
Span | 10.5-31.5m |
Lifting height | 6-18m |
Lifting speed | 0.4-5m/min |
Trolley running speed | 2-20m/min |
Crane running speed | 3-30m/min |
Work duty | A5 |
Other | Customized Service Provided |
Other types of Bridge Overhead Crane
Except for the types of overhead travelling crane mentioned above, there are other overhead bridge cranes for sale in our company.
- AQ-QZ Grab overhead crane is mainly used to handle bulk materials, like like sand, coal, or gravel. The grab crane is equipped with a grab or clamshell bucket that can open and close to grab, lift, and release materials.
- AQ-QCL Magnetic overhead crane is utilized in metalworking and scrap yards to lift and transport ferrous materials. It is used for material handling and sorting.
- AQ-YZ Foundry crane is built to withstand the harsh environment and are used for lifting and transporting heavy loads such as ladles filled with molten metal, molds, and other foundry materials.
What Is Overhead Crane Used For?
Overhead crane a kind of versatile and robust lifting equipment designed for various industrial applications. It is widely used in manufacturing plants, steel mills, warehouses, workshops, construction sites, power plant and other industrial facilities to lift and move different heavy loads from one work cell to another. The overhead lifting cranes are essential for tasks that involve handling large, heavy, or bulky items that cannot be moved manually.
Knowing Our Overhead Crane Prices – For Your Project Budget Reference
Overhead crane prices can vary widely based on several factors, including the crane type, lifting capacity, span, features, and customization options. The price of an overhead crane can range from as low as $3,000 for basic, small-capacity models to over $320,000 for large, high-capacity, customized crane systems. Here we provide a price list of our single girder and double girder bridge cranes for reference while you are considering buying a crane, and the specific prices will be determined according to your special requirements.
Single girder overhead crane prices:
Crane Model | Span Range | Price Range |
---|---|---|
AQ-LD 5 ~ 20 ton overhead crane | 7.5m ~ 31.5m | 3,000 USD ~ 12,850 USD |
AQ-HD 5 ~ 20 ton overhead crane | 7.5m ~ 22.5m | 6,500 USD ~ 23,570 USD |
AQ-LX 5 ~ 10 ton overhead crane | 7.5m ~ 22.5m | 3,000 USD ~ 7,800 USD |
Double girder overhead crane prices:
Crane Model | Span Range | Price Range |
---|---|---|
AQ-QD 10 ~ 100 ton overhead crane | 10.5m ~ 31.5m | 16,000 USD ~ 185,710 USD |
AQ-LH 10 ~ 50 ton overhead crane | 10.5m ~ 31.5m | 10,000 USD ~ 57,000 USD |
AQ-NLH 10 ~ 50 ton overhead crane | 10.5m ~ 31.5m | 15,400 USD ~ 70,000 USD |
AQ-QZ 10 ~ 20 ton grab crane | 10.5m ~ 31.5m | 29,000 USD ~ 100,000 USD |
AQ-QDY 16 ~ 100 ton foundry crane | 10.5m ~ 31.5m | 35,000 USD ~ 320,000 USD |
Main Features and Advantages of Overhead Crane
As a type of crane used in industrial environments for lifting and moving heavy loads horizontally across a workspace, an overhead crane machine typically consists of parallel runways with a traveling bridge spanning the gap. A hoist, the lifting component of the crane, travels along the bridge. Below are the main features and advantages of overhead cranes:
Features
Main Features of Overhead Cranes
Bridge Structure
Single Girder: Features one main girder with a hoist trolley running on the lower flange of the girder. It is suitable for lighter loads and shorter spans.
Double Girder: Includes two girders with the hoist trolley running on rails mounted on top of the girders. This type is ideal for heavier loads and longer spans, providing greater lifting capacity.
Hoist Mechanism
Electric Hoists: The hoist, which does the actual lifting, is typically powered by an electric motor. It can be wire rope or chain-driven, depending on the load and application.
Trolley System: The hoist is mounted on a trolley that moves horizontally along the bridge, allowing for precise positioning of loads.
Control Systems
Pendant Control: A hand-held control device attached to the crane allows the operator to control the crane’s movements from the ground.
Remote Control: Wireless controls give operators the flexibility to move around while operating the crane, improving visibility and safety.
Cabin Control: For large cranes, an operator may sit in a cabin attached to the crane, providing a clear view of operations.
Runway System
Rail-mounted: The crane bridge travels on rails or tracks fixed on parallel runways, which are often mounted on the building’s columns.
Free-standing: For areas without appropriate building support, cranes can be installed on free-standing runway structures.
Safety Features
Limit Switches: Prevent the crane from moving beyond its designated range, protecting against collisions or overloading.
Overload Protection: A system that detects when the load exceeds the crane’s capacity and stops the lifting operation to prevent accidents.
Anti-sway Systems: Reduce the swaying of the load during lifting and movement, enhancing operational safety and precision.
Advantages
Advantages of Overhead Cranes
- Reduces Labor Costs and Long-lasting: By automating the lifting and moving processes, bridge crane machines reduce the need for manual labor, leading to significant cost savings over time. Built with robust materials, the crane equipment have a long lifespan and require minimal maintenance, resulting in lower long-term operational costs.
- Speeds Up Operations and Versatile Applications: Overhead bridge cranes can move loads quickly and efficiently, reducing the time needed for material handling and thereby increasing overall productivity in the workplace. They can be used in various industrial settings, from assembly lines to warehouses, providing versatile solutions for different material handling needs.
- Efficient Material Handling: Overhead cranes can handle very heavy loads, ranging from a few tons to hundreds of tons, depending on the design. This makes them ideal for industrial applications where heavy lifting is required. The cranes can move loads across large areas of a workspace, providing comprehensive coverage that forklifts or other lifting equipment cannot offer.
- Maximizes Floor Space and Flexible Installation: Since overhead travelling cranes operate above the working area, they do not take up valuable floor space, allowing for better utilization of the workspace. The cranes can be installed in existing facilities without major modifications to the floor plan, making them adaptable to different environments.
- Customization and Scalability: Overhead cranes can be tailored to meet specific operational needs, including special lifting capacities, spans, and speeds. They can be expanded or modified to accommodate changes in operational demands, making them a scalable solution for growing businesses.
Why Customers Choose Aicrane for Overhead Cranes
- Diverse Product Range: Aicrane offers a diverse selection of overhead crane lifting equipment, providing customers with various options to meet their specific lifting needs and requirements.
- Customization Options: Our company is known for offering customization services. The crane design services allows customers to tailor cranes according to their unique operational and space constraints.
- Expertise and Experience: Aicrane has accumulated years of experience in the industry, and our team of experts provides professional guidance and support for customers in selecting the right crane solutions.
- After-Sales Support: Our company is dedicated to providing excellent after-sales support, including maintenance assistance, training, technical support, and spare parts availability, ensuring the good performance of our crane products.
- Competitive Pricing: Aicrane offers competitive pricing for our products due to crane production in our own factory. Among so many overhead crane suppliers, Aicrane is an ideal and reliable choice for customers looking for cost-effective crane solutions.
General Guide for Overhead Crane Installation
Installing an overhead crane is a complex task that requires careful planning, the right tools, and adherence to safety standards. Following the general guide shown as below to help you understand the process of crane installation.
01Pre-Installation Planning
Evaluate the area to ensure the building structure can support the crane, considering factors like space and load capacity. Secure any necessary permits and approvals required by local regulations. Plan the crane’s path, load capacity, and potential obstructions, taking into account the overall design and layout of the facility.
02Gather Tools and Equipment
Assemble all necessary tools, including wrenches, screwdrivers, and alignment tools, as well as lifting equipment like mobile cranes or forklifts for handling heavy components. Ensure everything needed for the installation is on hand and ready to use.
03Structural Preparations
Install the runway beams securely, making sure they are level and properly aligned, as these will support the crane. Additionally, install the runway electrification, ensuring the power supply system along the runway is properly set up.
04Crane Assembly
Assemble the crane’s main components—bridge, hoist, and trolley—on the ground. Attach the end trucks to the bridge, ensuring they are aligned correctly, and then mount the hoist and trolley onto the bridge, preparing the crane for lifting.
05Lift and Position the Crane
Using mobile cranes or other lifting equipment, carefully lift the assembled crane onto the runway beams. Align the crane with the runway and securely position it in place, ensuring proper alignment and stability.
06Electrical Connections
Connect the overhead lifting crane to the power supply, making sure all electrical connections are secure and properly grounded. Install and test the control systems, such as pendant or remote controls, to ensure they are functioning correctly.
07Safety Checks and Testing
Conduct a thorough inspection of the installation, checking all bolts, alignments, and connections for security. Perform load testing to confirm the bridge overhead crane can handle its rated capacity, followed by operational testing to verify all movements, stopping mechanisms, and emergency features are functioning as intended.
08Training and Certification
Provide comprehensive training and certification for crane operators to ensure they can use the equipment safely. Establish a regular maintenance schedule to keep the crane in optimal working condition and prevent potential issues.
09Final Inspection and Documentation
Have a qualified engineer or inspector perform a final inspection to approve the installation. Maintain detailed documentation of the installation process, including testing and certifications, for future reference and compliance purposes.
After understanding the crane installation, you may need to know how to operate it, and in the following part we will show you how to operate a crane safely during materials handling operations. Now, you can click the video understand the overhead crane installation steps more intuitively.
How to Operate An Overhead Crane?
Operating an overhead crane involves several key steps to ensure safe and efficient handling of heavy loads. Below is a step-by-step guide on how to operate an overhead crane:
1. Preparation Before Operation
Inspect the Crane: Check for wear or damage on the hoist, ropes, hooks, and controls.
Clear the Area: Ensure the work area is free of obstacles and unauthorized personnel.
Test Controls: Verify all controls are functioning properly.
2. Lifting the Load
Position the Crane: Align the hoist directly above the load.
Secure the Load: Attach and balance the load with proper rigging equipment.
Lift Slowly: Gradually raise the load to avoid swaying or imbalance.
3. Moving the Load
Move Smoothly: Transport the load to its destination without sudden starts or stops.
Maintain Visibility: Keep the load in sight and avoid moving it over people.
Lower Gently: Position and lower the load carefully onto the designated spot.
4. Post-Operation Procedures
Unhook the Load: Safely detach and remove rigging from the load.
Secure the Crane: Return controls to neutral, raise the hook, and lock the crane.
Inspect Again: Check for any damage or wear post-operation.
5. Emergency Procedures
Emergency Stop: Be ready to use the emergency stop if needed.
Report Issues: Report any incidents or equipment malfunctions immediately.
6. Training and Certification
Certified Operators Only: Ensure only trained and certified operators handle the crane.
Regular Training: Keep skills updated with ongoing training.
How to Maintain An Overhead Travelling Crane?
- Regular Inspection: Conduct daily and periodic checks for wear, damage, and proper functioning of all crane components.
- Lubrication: Regularly lubricate moving parts and check for leaks to reduce wear and ensure smooth operation.
- Wire Rope and Chain Maintenance: Inspect wire ropes and chains for wear and proper alignment, replacing them as necessary.
- Electrical System Checks: Test control systems and inspect wiring to ensure all electrical components are functioning safely.
- Hoist and Hook Maintenance: Inspect and test the hoist and hook for cracks, deformation, and proper operation.
- Structural Integrity: Check the overhead bridge crane’s structural components for cracks and tighten or replace any loose or damaged bolts.
- Alignment and Balance: Ensure runway rails are aligned and loads are balanced to prevent strain on bridge crane components.
- Record Keeping: Maintain logs of all inspections, maintenance activities, and repairs to track the crane’s condition.
- Periodic Load Testing: Conduct regular load tests to confirm the overhead crane system can handle its rated capacity.
- Safety Checks: Regularly test emergency systems and overload protection mechanisms to ensure safety.
We have introduced our overhead crane types, features, advantages, prices, applications, installation, maintenance and other information. If you are interested in knowing further about our overhead crane products and would like to get a suitable solution for your lifting operations, please feel free to contact us now.