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Material Handling Solution For Precast Yard

A material handling solution for a precast yard typically involves a combination of equipment such as overhead cranes, gantry cranes, straddle carrier cranes, and hydraulic transporters to efficiently manage the movement and storage of precast concrete elements. Together, these solutions optimize workflow, enhance safety, and streamline operations in a precast concrete yard environment.

DTL300 tyre straddle carrier
DTL300 Ton Tyre Straddle Carrier In Precast Yard

Precast Cranes and Hydraulic Transporter for Precast Yard

Aicrane provides three kinds of precast cranes. Overhead cranes are utilized for lifting and transporting heavy loads within the facility, offering high lifting capacities and precise positioning. Gantry cranes provide similar capabilities but operate on rails or tires, enabling them to cover larger areas. Straddle carrier cranes are ideal for transporting precast components horizontally across the yard, offering flexibility and speed. Hydraulic transporters are employed for moving exceptionally heavy or oversized elements with ease, utilizing hydraulic power for smooth and controlled transportation.

Gantry Crane

Gantry cranes facilitate the lifting and movement of heavy precast concrete components with precision and efficiency. There are several types of gantry cranes commonly used in precast yards, including regular model gantry cranes, rubber tyred gantry cranes, and heavy duty gantry cranes.

Regular Model Gantry Crane

Regular model gantry cranes are versatile lifting solutions commonly used in precast yards. Aicrane provides single girder gantry crane models like AQ-MH and AQ-NMH. There are other types like AQ-MG, RMG which have higher load capacity.

AQ-NMH 20 Ton
AQ-NMH Gantry Crane
AQ-NMH Outdoor Gantry Crane
AQ-NMH Gantry Crane Lifting Precast Concrete

These cranes feature a horizontal bridge supported by two legs that run along rails or tracks installed on the ground. They are ideal for lifting and moving precast concrete elements such as beams, columns, and panels within the yard.

Rubber Tyred Gantry Crane

Rubber tyred gantry cranes are gantry cranes equipped with rubber wheels for mobility. Unlike regular model gantry cranes, rubber tyred gantry cranes do not require fixed rails or tracks for movement, making them highly flexible and suitable for outdoor applications in precast concrete yards.

rubber tyred lifting concrete beam
Rubber Tyred Gantry Crane Lifting Concrete Beam
rubber tyred gantry crane lifting concrete pipe
Rubber Tyred Gantry Crane Lifting Concrete Pipe

They offer excellent maneuverability and can travel over uneven terrain, making them ideal for handling precast concrete components in outdoor storage yards. They are capable of lifting heavy loads and have a wide operating range, making them indispensable equipment in large-scale precast manufacturing facilities.

rubber tyred gantry crane for precast concrete beam lifting
Rubber Tyred Gantry Crane for Lifing Precast Concrete Beam

Heavy Duty Gantry Crane

Heavy duty gantry cranes are designed for lifting extremely heavy loads in demanding industrial environments, including precast yards. These cranes feature robust construction and powerful lifting mechanisms capable of handling oversized and overweight precast concrete elements with ease. Heavy duty gantry cranes are typically custom-engineered to meet the specific requirements of each precast yard, ensuring reliable performance and maximum efficiency in material handling operations.

RTG Crane For Lifting Blocks In Construction Sites
Heavy Duty Gantry Crane Lifting Concrete Blocks
RTG Gantry Crane For Bridge Construction
Gantry Crane Lifting Concrete Plate

In summary, gantry cranes are essential equipment in precast yards, offering versatile and efficient solutions for lifting and moving heavy precast concrete components. Whether it’s a regular model gantry crane like rail moutned gantry crane, a rubber tyred gantry crane, or a heavy duty gantry crane, each type offers unique advantages tailored to the specific needs of different precast yard applications.

Overhead Crane

An overhead crane is used for lifting and transporting heavy precast concrete elements. These overhead cranes typically consist of a horizontal beam that spans the width of the yard and moves along elevated runways, supported by structural columns. The lifting mechanism, which can include a hoist or trolley, is attached to the bridge and is used to raise and lower loads.

Overhead Cranes for Precast Yard
Overhead Cranes for Precast Yard
32 Ton Overhead Cranes
32 Ton Overhead Cranes

In a precast yard, overhead cranes are employed to move precast concrete panels, beams, columns, and other structural elements from production areas to storage or loading areas. Overhead cranes are often customized to suit the specific needs of the precast concrete yard, such as the size and weight of the elements being lifted, the layout of the facility, and safety considerations. Aicrane provides various kinds of overhead precast crane. There are several heavy duty overhead crane models like AQ-LH, AQ-NLH, AQ-QD, AQ-QDX. We also have light duty overhead crane models which has better flexibility. Overall, overhead cranes play a vital role in streamlining operations, improving productivity, and ensuring the safe and efficient handling of precast concrete components in the yard.

Straddle Carrier Crane

There are several kinds of straddle carrier cranes for sale. The tyre straddle carrier is a kind well suited the precast concrete yard.

DTL200 Straddle Carrier Crane For Bridge Construction
DTL200 Ton Straddle Carrier Crane

Their multifunctional capabilities extend to loading prefabricated beams onto transportation vehicles, thereby streamlining logistics for onward delivery to construction sites. The tyre straddle carrier’s ability to efficiently manage and relocate heavy prefabricated components significantly enhances the overall efficiency and effectiveness of prefab construction endeavors.

Operational Excellence of the DTL800 Ton Tyre Straddle Carrier

An exemplary instance of advanced heavy lifting equipment is the DTL800 ton tyre straddle carrier, renowned for its synchronized operation.

DTL800 Straddle Carrier
DTL 800 Ton Straddle Carrier Crane

The operational synchrony of tyre straddle carrier pairs is crucial to their effectiveness in prefab yard operations. Working in tandem, these carriers execute coordinated maneuvers to navigate through the yard and transport prefabricated components with precision. Employing longitudinal and lateral movement, they pivot their wheel assemblies by 90 degrees, enabling seamless traversal and transportation of heavy loads.

DTL800 Straddle Carrier Crane
Two DTL 800 Ton Straddle Carrier Cranes

Its lifting capacity of 800 tons, combined with impressive technical specifications such as a span of 23 meters and a vertical lifting range of 11 millimeters, makes it a standout performer in prefab yard operations. If two of them work together, they can lift up to 1600 ton at the same time.

DTL800 straddle carrier
DTL 800 Ton Straddle Carrier Gantry Cranes Work Together

Hydraulic-driven steering mechanisms and tyre-based travel configurations synergize to enhance mobility and efficiency. These carriers are designed to meet the rigorous demands of prefab construction, offering unmatched performance and reliability in various applications.

Hydraulic Transporter

Hydraulic transporter is not precast crane. It is a kind of transportation vehicle which can hold the heavy precast concrete material.

Hydraulic Transporter For Bridge Construction
Hydraulic Transporter Lifting Concrete Block

Their primary function involves moving prefabricated components such as beams, columns, and panels from production areas to designated storage locations or loading areas. With their ability to handle substantial loads, hydraulic transporters streamline workflow and contribute to the overall productivity of the precast manufacturing process.

Launching Gantry Crane and Customized Hydraulic Transporter
Launching Gantry Crane and Customized Hydraulic Transporter
Lifting Concrete Beam From the Hydraulic Transporter
Lifting Concrete Beam From the Hydraulic Transporter

Equipped with powerful hydraulic systems, these transporters are capable of lifting heavy loads and maneuvering through the yard with precision. Whether it’s transferring freshly cast components to curing areas or transporting finished products to storage yards, hydraulic transporters ensure smooth and efficient relocation, minimizing downtime and optimizing production schedules in the precast yard.

Whether it’s moving standard-sized components or handling customized elements, these transporters can be configured to accommodate different shapes, sizes, and weights of precast concrete elements.

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Customer Cases of Precast Concrete Yard

Aicrane has rich experience exporting material handling equipment of precast yard. Here are two customer cases of precast concrete material lifting cranes.

10 Ton Gantry Crane for Lifting Precast Concrete Plate

Aicrane provides a truss gantry crane emerged as the ideal solution for our customer in Uzbekistan. Featuring truss legs, this innovative truss crane for Uzbekistan design offers a range of features tailored to enhance efficiency and performance in diverse industrial settings.

10 Ton Gantry Crane for Uzbekistan
10 Ton Gantry Crane for Uzbekistan

Features of Truss Gantry Crane

  • Reduced Weight: The truss design of our gantry crane allows for a significant reduction in overall weight without compromising on strength or load-bearing capacity. This lightweight construction minimizes structural strain and energy consumption, resulting in improved efficiency and reduced operational costs over the crane’s lifespan.
  • Enhanced Maneuverability: Equipped with truss legs, our gantry crane offers enhanced maneuverability and flexibility in material handling operations. The truss design allows for a greater range of motion and improved clearance, enabling the 10 ton gantry crane to navigate tight spaces and obstacles with ease, optimizing workflow and productivity.
  • Customizable Configuration: Our truss gantry crane is highly customizable to meet the specific needs and requirements of each customer. From adjustable height and span to specialized lifting attachments and control systems, we work closely with our clients to design a crane solution that perfectly aligns with their operational objectives and facility constraints. The bridge of the gantry crane can also be truss structure.

In conclusion, our truss gantry crane stands as a testament to our commitment to innovation and excellence in material handling technology. With its truss legs and array of advanced features, this crane solution offers unparalleled stability, maneuverability, and performance, empowering our customers to elevate efficiency and productivity in their operations.

16 Ton Cantilever Gantry Crane for Precast Concrete Yard of Indonesia

Aicrane recently provided a tailored crane solution for a precast concrete yard located in Indonesia. The client, seeking a reliable lifting solution for their operations, discovered Aicrane’s website through a Google search. They reached out with the specific requirement of acquiring a gantry crane capable of efficiently lifting precast concrete blocks within their yard.

16 Ton Gantry Crane For Precast Yard
16 Ton Gantry Crane For Precast Yard

Features of the Cantilever Gantry Crane

Aicrane recommended a 16 ton cantilever gantry crane, precisely the AQ-MH model, to meet the customer’s needs. This single girder gantry crane boasts a lifting height of 5 meters, making it suitable for handling heavy loads with ease. With a total span of 12 meters and each cantilever offering a 4-meter span, the crane provides ample coverage within the yard.

The cantilever design enhances the crane’s versatility and efficiency in the customer’s application. By extending the reach beyond the main span, this 16 ton gantry crane for Indonesia allows for more precise positioning and handling of loads, especially useful for maneuvering heavy precast concrete blocks within confined spaces. Additionally, the robust construction and advanced features ensure reliable performance and safety throughout the lifting operations.

Overall, Aicrane’s 16 ton cantilever gantry crane proves to be an ideal solution for the customer’s precast concrete yard in Indonesia, offering enhanced efficiency, reliability, and safety in lifting operations.

Advantages of Combined Lifting Solution for Precast Yard

Combining multiple lifting solutions such as overhead cranes, gantry cranes, straddle carriers, and hydraulic transporters offers a myriad of advantages for precast concrete yards. Here are some of the key benefits:

  • Customization and Size Matching: The combined lifting solution allows for customization tailored to the specific needs and layout of the precast yard. By carefully selecting and integrating each lifting equipment, we ensure that the solution perfectly matches the size, weight, and dimensions of the precast concrete elements, maximizing efficiency and minimizing wasted space.
  • Cost-effectiveness: By strategically combining different types of lifting equipment, we can offer a cost-effective solution that meets the diverse lifting requirements of the precast yard. This approach eliminates the need for redundant equipment and minimizes upfront investment costs while ensuring optimal performance and productivity.
  • Easy Post-Installation Maintenance: Our combined lifting solutions are designed with ease of maintenance in mind. With fewer types of equipment to maintain and manage, post-installation maintenance becomes more convenient and cost-effective. Our comprehensive maintenance plans ensure that all components are regularly inspected, serviced, and repaired as needed, prolonging the lifespan of the equipment and minimizing downtime.

In summary, the advantages of combined lifting solutions for precast concrete yards lie in their customization, cost-effectiveness, and ease of maintenance. By carefully integrating precast cranes and hydraulic transporters, we deliver a tailored solution that maximizes efficiency, minimizes costs, and ensures seamless operations in the precast yard.

Our Services

At Aicrane, we understand the unique challenges faced by precast yards in efficiently handling heavy and bulky materials. With our tailored services, we offer end-to-end solutions designed to optimize material handling processes and streamline operations. Here’s an overview of the services we provide:

  • Customized Solutions: We believe in delivering solutions that are tailored to the specific needs and requirements of each precast concrete yard. Our team works closely with clients to understand their workflow, challenges, and objectives, enabling us to design and implement customized material handling solutions that maximize efficiency and productivity of precast yard.
  • Aicrane Professional Engineers
    Aicrane Professional Engineers
  • Free Quotation: We offer free, no-obligation quotations to help clients assess the feasibility and cost-effectiveness of our solutions. Our transparent pricing ensures that clients have a clear understanding of the investment required for their material handling needs, helping them make informed decisions.
  • In-House Manufacturing: With our own manufacturing facility, we have full control over the production process, allowing us to maintain high-quality standards and ensure timely delivery of equipment. From overhead cranes to hydraulic transporters, all our products are precision-engineered and built to withstand the precast yard operations.
  • Aicrane Factory
    Aicrane Factory
  • Transportation Safety Guarantee: We prioritize the safety of our clients’ equipment during transportation. Our experienced logistics team employs best practices and industry standards to ensure the safe and secure delivery of equipment to the precast yard. We also provide insurance coverage to safeguard against any unforeseen incidents during transit.
  • Shipment of 100 Ton Trolley
    Shipment of Crane Trolley
  • Installation and Commissioning: Our dedicated team of engineers and technicians handles the installation and commissioning of equipment at the client’s site. Aicrane ensure that all equipment is installed correctly and operates efficiently, minimizing downtime and maximizing productivity from the outset.
  • Installation Team
    Installation Team
  • Post-Installation Maintenance: We offer comprehensive post-installation maintenance services to ensure the ongoing performance and reliability of equipment. Our after-sale service team provides 7-24 service for our clients all over the world.
  • service
    Service Engineers

At Aicrane, we are committed to delivering high-quality material handling solutions that empower precast yards to optimize their operations and achieve their business goals. With our expertise, dedication, and customer-centric approach, we strive to be the preferred partner for all precast yard material handling needs. Feel free to contact us and get a free quote.

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