Industrial Gantry Crane Solution & Customer Cases
Industrial gantry cranes find widespread applications across diverse sectors, playing a pivotal role in material handling and logistical operations. These heavy duty gantry cranes are commonly employed in manufacturing facilities, warehouses, shipyards, and construction sites. The adaptability and strength of gantry industrial cranes make them indispensable in various industries, significantly improving productivity and workflow.
Container Handling Solution
In the container handling industry, industrial gantry cranes serve as essential workhorses, boosting the efficiency of cargo operations in ports and terminals. They are designed to handle the immense weight and volume of shipping containers.
Industrial gantry cranes play a critical role in stacking containers, facilitating their organized storage, and ensuring swift and reliable transfers between ships, trucks, and storage yards. Their adaptability to varying container sizes and configurations, coupled with high lifting capacities, makes them indispensable for the seamless and secure management of containers in the bustling realm of maritime logistics.
Industrial Gantry Crane Types For Container Handling
Container gantry cranes are available in diverse types, including rail-mounted gantry (RMG) cranes, rubber tired gantry cranes, ship-to-shore (STS) cranes, and automated stacking cranes (ASCs). Each variant caters to specific operational needs influenced by factors like container volume, vessel size, terminal layout, and automation level.
The rail-mounted gantry crane is extensively employed in modern ports and container terminals. This robust and efficient rail-mounted gantry crane plays a pivotal role in streamlining container handling operations, ensuring seamless loading and unloading processes for large cargo ships, and optimizing storage in container yards. RMG cranes are securely fixed on rails, traversing along the length of the container yard or dock.
Rail-mounted Gantry Crane For Container Handling in Kazakhstan
Рената, a representative from a logistics company in Kazakhstan, discovered our company through a Google search in 2022, specifically looking for gantry cranes. Her logistics company specializes in operations at railway yards and required cranes for lifting shipping containers. Renata initially inquired about a portal gantry crane suitable for lifting 20-foot, 40-foot, and 45-foot shipping containers.
In response to the high container handling volume of 100-120 containers per day, we engaged in thorough discussions with our technical department to devise an optimal solution. Through two rounds of collaborative solution development, we customized the RMG45T-32M for Kazakhstan, a rail-mounted gantry crane with impressive specifications, including a maximum load capacity of 45 tons, a rail span of 32 meters, and a height of 12.5 meters, operating at an A6 classification.
To enhance operational flexibility, the RMG45T-32M comes equipped with two sets of working cantilevers—one with an 8-meter reach and another with a 5.5-meter reach, providing adaptability and precision when maneuvering containers. Throughout the process, effective communication and collaboration were facilitated, involving detailed quotations, 3D models, videos showcasing proposed designs, and comprehensive documentation.
Responding promptly to Рената’s installation request, Aicrane facilitated engineer visa approvals and arranged travel within a week. Our engineers provided hands-on guidance during installation and commissioning of this container gantry crane. After meticulous setup and testing, the RMG for Kazakhstan was declared fully operational.
Bridge and Tunnel Construction Solution
Industrial gantry cranes play a pivotal role in the construction of bridges and tunnels, offering efficient and precise material handling solutions. These cranes are instrumental in facilitating the movement of heavy construction materials, equipment, and components required for building robust infrastructure.
Industrial Gantry Crane Types For Bridge and Tunnel Construction
The straddle carrier works as a gantry industrial crane which excels in its multifaceted applications including bridge construction, tunneling projects and so on.
Cross-line Straddle Carrier For Bridge Construction
In bridge construction, industrial gantry cranes play a crucial role in various tasks, including the precise placement of precast concrete segments, the hoisting of steel beams into position, and the transportation of construction materials across the span of the bridge.
Specifically tailored for cross-line construction, the straddle carrier excels in the installation of prefabricated bridge segments. The tire-based straddle carrier designed for overhead line construction is adept at lifting, transporting, and aligning these segments, contributing to the efficient and accurate assembly of overhead lines.
The DTL200 Cross-line tyre straddle carrier stands as a solution of installing prefabricated bridge segments. Through innovative design and robust functionality, this straddle carrier streamlines the intricate process of bridging pre-fabricated elements.
Special Purpose Straddle Carrier For Tunnel Construction
In tunnel construction projects, industrial gantry cranes are utilized for excavating and transporting materials within the tunnel. They play a crucial role in moving tunnel boring machines, removing excavated material, and transporting construction components to the work site. The flexibility of gantry cranes allows them to navigate the confined spaces often associated with tunnel construction.
The DTL100 Tunnel Roof Laying Tyre Crane is a special purpose straddle carrier designed for the intricate requirements of tunnel roof installation. Built for precision and efficiency, this crane is tailored to meet the unique challenges encountered in tunnel construction.
With a specific focus on the complexities of tunnel roof placement, the DTL100 excels in precisely positioning tunnel roof components. Emphasizing efficiency and convenience, this specialized crane is engineered for streamlined operations, facilitating swift and accurate roof laying. Its user-friendly design ensures operators can navigate challenging tunnel environments with ease, optimizing productivity.
Designed to withstand demanding tunnel conditions, the DTL100 operates within a temperature range of 0°C to +50°C and a maximum relative humidity of 60%. Its robust construction enables it to withstand wind forces, withstanding up to 20 meters per second during operation and 42 meters per second during periods of inactivity.
In manufacturing applications, industrial gantry cranes play a pivotal role in streamlining material handling and production processes. These cranes are characterized by their sturdy structure and versatile design, making them essential for various manufacturing industries. Gantry cranes are commonly used for tasks such as lifting, moving, and positioning heavy materials, equipment, and components within manufacturing facilities.
32+32 Ton Gantry Crane For Lifting Steel Pipes in Russia
In a manufacturing facility situated in Russia, the Aicrane 32+32 ton double girder gantry crane boosts efficiency in handling large steel pipes. This rail-mounted gantry crane for Russia boasts an impressive 42-meter span and a 12-meter lifting height, solidifying its role as an indispensable and reliable asset in the daily operations of the factory.
The Aicrane 32+32 ton double girder gantry crane works well in the manufacturing process of large steel pipes. Its combination of power, precision, and safety features makes it an ideal choice for facilities seeking an efficient and reliable lifting solution in the demanding realm of industrial manufacturing.
Warehouse Logistics Solution
Within warehouses, the global industrial gantry cranes streamline the loading and unloading of goods, optimizing storage space.
Industrial Gantry Crane Types For Warehouse Logistics
Rubber-tyred gantry cranes are a vital component in warehouse logistics, offering efficient material handling solutions. These rubber tyred gantry cranes are characterized by their mobility, versatility, and suitability for outdoor operations. Rubber tyred gantry cranes are commonly employed in container yards, logistics hubs, and distribution centers, providing seamless container handling and storage capabilities.
Rubber Tyred Gantry Crane For Warehouse Logistics in UAE
Aicrane recently supplied a tailored 10-ton rubber tyred single girder gantry crane to a valued customer in the UAE. This specialized crane finds its purpose in the meticulous valve maintenance tasks within the warehouse of a nuclear plant. Primarily designed for efficiently lifting and handling nuclear plant components, the crane boasts a simple yet robust structure featuring four wheels and a single beam configuration.
The electric gantry crane is equipped with a high-performance European standard hoist, ensuring precision and reliability in load lifting operations. Prior to shipment, the crane underwent rigorous operational testing, demonstrating smooth and efficient functionality. Following successful installation, the crane is now fully operational, meeting the specific requirements of the nuclear plant warehouse.
The crane’s simple and effective design, coupled with its European standard hoist, makes it an ideal solution for the precise and delicate task of valve maintenance in a nuclear plant setting. Customer satisfaction has been paramount in this project, with our client expressing contentment not only with the performance of this rubber tyred gantry crane for UAE but also with the comprehensive crane solution, customer service, and installation support provided by Aicrane. This successful collaboration underscores Aicrane’s commitment to delivering tailored and reliable lifting solutions for diverse industrial needs.
Global industrial gantry cranes have diverse applications across various industries. Here are some other additional solutions of industrial gantry crane:
- Shipbuilding: In shipyards, gantry cranes play a pivotal role in the construction and assembly of large vessels. These cranes are essential for lifting and maneuvering heavy ship components, such as hull sections, engines, and other equipment. Gantry cranes with high lifting capacities and expansive spans are utilized to efficiently transport and position ship parts during the construction process.
- Mining Operations: In mining, gantry cranes are utilized for lifting and moving heavy materials, equipment, and extracted minerals. Their robust design makes them suitable for the demanding conditions of mining sites.
- Railway Maintenance: Gantry cranes play a role in railway maintenance yards for lifting and positioning railway cars, facilitating repairs and maintenance tasks. They contribute to the smooth functioning of railway infrastructure.
These examples showcase the adaptability of industrial gantry cranes across diverse industries, contributing to improved efficiency and safety in various applications.
Factors Influencing Industrial Gantry Crane Solution Price
The price of an industrial gantry crane is influenced by various factors, reflecting the complexity and customization inherent in these heavy-duty lifting solutions. Understanding these factors is crucial for businesses seeking an gantry industrial crane that aligns with both their operational requirements and budget constraints.
- Lifting Capacity: The primary determinant of a gantry crane’s cost is its lifting capacity. Higher capacity cranes, capable of lifting heavier loads, typically involve more robust structural components, larger motors, and advanced safety features. Consequently, as the lifting capacity increases, so does the overall cost of the crane.
- Span and Height: The span, or distance between the legs of the gantry crane, and the lifting height are critical parameters. A longer span or higher lifting height requires additional engineering considerations, materials, and structural support, contributing to an increase in the crane’s price.
- Customization and Features: The level of customization and the inclusion of specific features tailored to the client’s needs affect the cost. Advanced features such as variable frequency drives, remote control systems, and specialized lifting attachments add to the overall price. Custom paint colors or specific environmental protection measures may also influence costs.
- Crane Type: The type of gantry crane, whether it’s a single girder or double girder crane, impacts pricing. Double girder gantry cranes, with their enhanced stability and lifting capacity, generally come at a higher cost compared to single girder alternatives.
- Operational Environment: The environment in which the gantry crane will operate plays a role in determining its cost. Cranes designed for harsh conditions, such as extreme temperatures or corrosive environments, may require additional protective measures, affecting the overall price.
In conclusion, the pricing of global industrial gantry cranes is a multifaceted aspect influenced by various factors. Businesses should carefully evaluate their specific needs, operational requirements, and budget considerations when selecting a gantry crane that best suits their unique circumstances.
Aicrane is a reliable and reputable industrial gantry crane solution provider. We prodive comprehensive services for our clients, including pre-sale service, sales process and post-sale support.
At Aicrane, our commitment to providing an exceptional global industrial gantry crane solution begins with understanding the unique needs of our clients. During the pre-sales phase, our dedicated team engages in thorough discussions to gather insights into the specific requirements and challenges faced by our customers. This collaborative approach allows Aicrane to tailor our offerings to meet the precise demands of their projects. As a client-oriented company, we prioritize transparency and responsiveness, providing free and detailed quotations that outline the scope of our solutions.
In the heart of our service spectrum lies the sales process, where we translate gathered insights into customized global industrial gantry crane solutions. Armed with a wealth of experience and expertise, our team collaborates closely with clients to design and manufacture products that align with their project goals. From crafting detailed drawings, specifying lifting capacities, to ensuring compliance with safety standards, our commitment to excellence is evident throughout. The production and transportation phases are seamlessly integrated into our services, guaranteeing the efficient realization of our tailored solutions.
Aicrane’s commitment extends well beyond the point of sale. Our post-sales support is a testament to our dedication to the long-term success of our clients. Upon delivery, our expert team takes charge of the installation and commissioning process, ensuring that the industrial gantry crane operates at peak efficiency. We recognize the dynamic nature of industrial operations and, therefore, offer comprehensive maintenance and repair services. This ongoing support is designed to address any operational challenges, minimize downtime, and extend the lifespan of the gantry crane, providing our clients with peace of mind and a reliable, high-performance solution.