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Heavy Duty Winch

A heavy duty winch is a robust and powerful mechanical device designed for the efficient lifting, pulling, and positioning of exceptionally heavy loads. Typically used in industrial, construction, and marine applications, heavy duty winches are equipped with sturdy components. These winches are characterized by their ability to handle substantial weights, often ranging from several tons to well over 50 tons, making them essential for tasks that require strong pulling force or precise load control.
hydraulic towing winch solution
Hydrualic Heavy Duty Towing Winch

Types of Heavy Duty Winch

Aicrane has many types of heavy duty winches for sale. They can be divided into different categories by different standards.

Winch Types Base On Usage

The heavy equipment winch can be divided into construction winch and marine winch based on their usage.

Construction Winch

There are mainly three models of heavy duty winch for sale in Aicrane. They are AQ-JM, AQ-JMM, and AQ-JK. Here are their parameters.

AQ-JM

AQ-JM Slow Speed Winch Parameters

JM 50 Ton Winch
JM 50 Ton Winch
Model AQ-JM
Load capacity 0.5-200 ton
Wire rope capacity 20-3600m
Working speed 5~20 m/min
Power supply 220-690V,50/60HZ,3Phase

AQ-JMM

AQ-JMM Friction Winch Parameters

AQ-JMM 60T Winch
AQ-JMM 60T Winch
Model AQ-JMM
Load capacity 0.5~100 t
Rope capacity 20~5000 m
Working speed 5~20 m/min
Power supply 220-690V, 50/60HZ, 3Phase

AQ-JK

AQ-JK High Speed Winch Parameters

winch with high speed
AQ-JK Winch
Model AQ-Jk
Load capacity 0.5-60 ton
Wire rope capacity 20-500m
Working speed 20~35 m/min(single speed and dual speed)
Power supply 220-690V,50/60HZ,3Phase

Marine Winch

A vital component in maritime and offshore industries, the marine winch or heavy duty boat winch serves a variety of purposes, including anchoring, towing, and mooring.

Marine Winch
Marine Winch

Mooring Winch

A mooring winch is crafted to securely anchor and stabilize vessels across varied marine settings. Comprising a drum, around which mooring lines—usually ropes or chains—are wound, this mooring winch plays a pivotal role in ensuring the stability and safe docking of ships.

Double Drum Mooring Winch
Double Drum Mooring Winch

Towing Winch

A towing winch is designed for the purpose of hauling or towing substantial loads, such as cargo and large vessels. The towing winch features a robust cable or rope wound around a drum for effective and secure operations.

hydraulic towing winch
Hydraulic Towing Winch

The anchor winch, a deck machinery aboard ships, serves the function of both retracting and releasing anchors along with anchor chains. The anchor winch offers precise control over anchoring processes for enhanced safety and efficiency at sea.
Windlass Anchor Winch For the Philippines
Anchor Winch For the Philippines

Slipway Winch

The slipway winch is a marine equipment crafted for hauling boats and ships onto dry land for maintenance, repair, or storage. Our slipway winch incorporates pulley systems to enhance efficiency, allowing even compact winches to exert formidable end pulling force. Furthermore, our offerings extend beyond slipway winches to encompass a variety of complementary equipment such as pulley systems and airbags.

Aicrane JMM Friction Slipway Winch
Friction Slipway Winch

Winch Types Based On Power Source

There are mainly four types of power sources of heavy duty winch. The hydraulic winch are the most powerful among these four types of winches.

Heavy Duty Hydraulic Winch

The heavy duty hydraulic winch uses hydraulic power. They are well-suited for applications demanding high strength and reliability, such as in construction, offshore operations, and industrial settings. Some heavy duty hydraulic winches are equipped with hydraulic pump station.

waterfall winches on ship
Hydraulic Mooring Winches With Pump Station

Heavy Duty Electric Winch

The heavy duty electric winch is powered by electricity, these winches are versatile and widely used in various industries. The heavy duty electric winch is powered by electric motor.

Electric Windlass Anchor Winch For the Philippines
Electric Windlass Anchor Winch For the Philippines
electric mooring winches
Electric Mooring Winches

Other Types

The heavy duty gas powered winch and diesel winch are solutions engineered for powerful lifting and pulling applications in challenging environments. Ideal for off-road scenarios, construction sites, and industrial operations, these winches offer reliable performance in situations where electrical power sources may be limited.

diesel winch for mooring
Diesel Winch for Mooring
10 Ton Pneumatic Winch
Pneumatic Winch

Cases of Heavy Duty Winch

60 Ton AQ-JMM Slipway Winch in Indonesia

Aicrane successfully installed a 60 ton AQ-JMM friction slipway winch for our customer Mr.Zack in Indonesia. His shipyard already has a 30 ton slipway winch in operation, but the tonnage of the ship it can pull is relatively small. Its maintenance is frequent and maintenance costs are high. The customer is considering building a new slipway site and installing a larger winch to pull large-tonnage ships to expand the customer base of its shipyard business.

slipway winch for Indonesia
Slipway Winch For Indonesia

During our communication regarding technical solutions, we consistently addressed customer concerns and needs through various means such as technical parameter comparison tables for different tonnage winches, layout drawings of technical solutions, equipment video displays, and face-to-face meetings. We iteratively refined and adjusted the solutions based on feedback. Mr. Zack expressed high satisfaction with our plan upon receiving it. He decided to purchase a JMM 60 ton friction electric slipway winch along with the relevant accessories. The equipment, after more than 60 days of production and assembly testing, successfully reached Mr. Zack’s shipyard on schedule.
60 ton friction slipway winch in Indonesia
60 ton Friction Slipway Winch in Indonesia

Compared to the previous equipment used by Mr. Zack, where operators had to stand for an extended period in the winch room until the entire boat pulling process was complete, we designed and customized a specialized console for the slipway winch. This console, equipped with an LCD display, allows real-time monitoring of relevant equipment data and pulling force data during ship maneuvers. This design not only provides convenience for operators but also enables timely detection of abnormalities.

Currently, Mr. Zack’s shipyard utilizes this JMM slipway for Indonesia for launching new ships and conducting shore repairs on old ships approximately every week, and they express great satisfaction with its performance.

Two 30 Ton AQ-JM Slipway Winches In Nigeria

Aicrane has successfully exported and installed two 30 ton AQ-JM slipway winches and a 5 ton winch at a naval base in Nigeria, enhancing the facility’s capacity for ship maintenance. Specifically designed to effortlessly pull ships weighing up to 250 tons out of the water, the AQ-JM series single drum winch proves to be a cost-effective and efficient solution for slipway operations.

30 ton AQ-JM Slipway Winch
30 Ton Slipway Winch In Nigeria
slipway winch in the naval base in Nigeria
30 Ton AQ-JM Slipway Winch

The winch is equipped with a durable galvanized wire rope with a diameter of 42mm, ensuring strength and longevity. Coated with high-quality epoxy paint, the winch boasts a paint film thickness of 200um, providing exceptional protection against corrosion in maritime environments. The AQ-JM slipway winch for Nigeria features a 3-fold rate structure, employing both movable and fixed pulleys. This design, tailored to the ships’ weight of 250 tons and the 7.2° slope of the slipway, ensures optimal efficiency and safety.

Slipway
Slipway Of The Naval Site
single drum electric winch
AQ-JM Single Drum Winch

In addition to delivering great quality equipment, Aicrane’s skilled engineers went above and beyond by providing the Nigerian customer with a comprehensive package, including a fixed pulley arrangement plan and on-site installation guidance for the 30 ton winch.

Aicrane Service Team
Service Team

2*25 Ton Electric Winches for Dam Gate in Vietnam

Aicrane successfully exported two QPQ 25 ton electric winches to Vietnam, where they will lift and lower the dam gates. These electric winches arrived in Vietnam promptly and were installed seamlessly to enhance the functionality of the dam gates.

QPQ Winches To Vietnam
QPQ Winches To Vietnam

Shipped from Qingdao Port in China, the winches arrived in Ho Chi Minh Port of Vietnam within 9 days. The electric winches have undergone a smooth and efficient installation process, facilitated by our engineers’ online guidance, ensuring ease and precision in the setup.

The customer searched for “electric winch for sale” in Google and discovered Aicrane’s website. Then they reached out with an inquiry. Throughout the communication process, Aicrane met the customer’s unique requirements, providing satisfactory solutions tailored to their needs. Post-installation and debugging, the electric winches have received positive feedback, showcasing their reliable and efficient performance.

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Heavy Duty Winch Solution

Aicrane provides customized heavy duty winch solutions with can combine several winches or other accessories. Here are two types of heavy winch solution for positioning purpose or hauling boat shore purpose. If your business has other needs, feel free to contact us and get a customized solution and free quote.

Multi-point Mooring Winch System

The multi-point mooring winch system, also known as a positioning winch system, is a sophisticated marine winch solution designed for precise vessel positioning and stabilization in challenging maritime conditions. This system enables dynamic anchoring by deploying multiple anchor points, offering enhanced stability and control during operations. A 4-point, 6-point, or 8-point mooring winch configuration signifies the number of anchoring points utilized, allowing for flexible and secure positioning of vessels in offshore environments, such as oil rigs or drilling platforms.

Double Drum Mooring Winch
Double Drum Mooring Winch

Whether for offshore construction, oil exploration, or marine research, our multi-point positioning winch systems deliver precision and efficiency in vessel mooring and stabilization.
electric double drum mooring winch
4 Point Electric Mooring Winches System

Slipway Winch Hauling Boat Ashore With Accessories

Aicrane offers two primary boat hauling methods, each requiring distinct accessories to lift boats out of the water, and each method boasts its unique features. The boat can be lift with the help of rail trolley or airbags.

Airbag Boat Hauling Method

The utilization of airbags for boat hauling is an efficient solution. The airbag, known for its flexibility and cushioning properties, allows the boat to pitch and roll freely during the landing process, safeguarding the vessel’s structural integrity. This method effectively combines slipway and rail trolley functions, resulting in streamlined equipment, reduced construction costs, and simplified maintenance. Adaptable to diverse vessel types for shore landings, airbag boat hauling offers a contemporary and efficient alternative to traditional methods.

Airbag Slipway Winch
Slipway Winch Hauling Boat With Airbags

Parameters for Airbag Boat Hauling

If you want this slipway winch with airbags solution to haul your boat, these are some parameters you need to provide to get a free quote from us.

  • Maximum Ship Weight: Determine the maximum weight of the ships to be pulled.
  • Ground Slope: Assess the slope of the ground, expressed either in degrees or as a ratio or percentage for international clients.
  • Pulling Speed: Establish the required speed for pulling the boat, typically around 2m/min in the industry.
  • Moving Distance: Specify the distance the boat needs to be moved.

This solution is a modern and efficient way for boat hauling, emphasizing safety and damage prevention. With carefully considered parameters, this method provides a versatile and cost-effective choice for a wide range of vessel types.

using airbag to haul boat
Using Airbag to Haul Boat

Rail Trolley Hauling Method

The utilization of a rail trolley to haul boats is particularly advantageous for smaller vessels or shipyards equipped with existing infrastructure for rail-mounted vehicles. This method provides a cost-effective and efficient solution for safely bringing smaller ships ashore, whether for maintenance, repairs, or storage. This approach is especially well-suited for shipyards with pre-existing rail systems, allowing for optimized resource utilization and a streamlined hauling process.

Track Mounted Trolley Slipway Winch
Slipway Winch Hauling Boat With Rail Trolley

Parameters for Rail Trolley Hauling

If you want this slipway winch with rail trolley solution to haul your boat, these are some parameters you need to provide to get a free quote from us.

  • Maximum Ship and Rail Trolley Weight:Determine the maximum weight of the ships to be pulled and the weight of the rail trolley.
  • Ground Slope: Specify the slope of the slipway track, expressed either in degrees (°) or as a ratio (e.g., 1:20) or percentage (e.g., 5%) to indicate the slope.
  • Travel Speed: Define the required travel speed for the rail trolley along the track, typically around 2m/min in the industry.
  • Moving Distance: Establish the length of the slipway, indicating how far the trolley needs to travel along the track.

Applications of Heavy Duty Winch

Heavy duty winches find applications across various industries due to their ability to lift, pull, and move heavy loads efficiently. Some common applications include:

  • Construction and Building Industry: In construction, winches are employed for lifting and positioning heavy materials and equipment. They are also used for hoisting loads to elevated areas, assisting in the erection of structures, and other tasks that require heavy lifting capabilities.
  • Winch In Construction Site
    Winch In Construction Site
    Winch In Building Industry
    Winch In Building Industry
  • Marine and Shipping: Winches are extensively used in the maritime industry for activities such as anchor handling, mooring operations, and towing. They play a crucial role in managing and manipulating heavy loads on ships and offshore platforms.
  • Hydraulic Anchor Mooring Winch
    Heavy Duty Hydraulic Anchor Mooring Winch
  • Mining and Extraction: Mining operations often require mine winches for hauling and lifting heavy loads, such as ore, equipment, and machinery. Winches are utilized in mines, quarries, and other extraction sites.
  • Double Drum Mine Winch in Factory
    Double Drum Mine Winch
  • Oil and Gas Industry: The oil and gas sector utilizes heavy duty winches for various purposes, including the handling of drilling equipment, lifting heavy components on offshore platforms, and assisting in the installation and maintenance of oil rigs.
  • towing winch offshore
    Winch For Operation Oil Production Platform
    towing winch in offshore operation
    Towing Winch in Oil Drilling Operation
  • Industrial Manufacturing: Winches are employed in manufacturing facilities for lifting and positioning heavy components during assembly or disassembly processes. They assist in material handling, improving efficiency in production lines.

These applications highlight the versatility of heavy equipment winches across a wide range of industries, where their robust design and lifting capabilities make them essential for various challenging tasks.

Main Components of Heavy Duty Winch

The main components of a heavy equipment winch can vary depending on the specific design and application, but they generally include the following:

  • Motor: A heavy duty winch is typically powered by an electric, hydraulic, or pneumatic motor. Electric motors are common and provide reliable power for various applications.
  • motor for marine winch
    Winch Motor
  • Drum: The drum is a cylindrical spool onto which the winch cable or rope is wound. It is a critical component for storing and releasing the cable during lifting or pulling operations.
  • Mine Winch Drums
    Mine Winch Drums
  • Cable or Rope: Heavy winches use steel cables, synthetic ropes or heavy duty winch strap for transferring force from the winch to the load. The choice between steel cables and synthetic ropes depends on factors such as strength, weight, and safety considerations.
  • cable winch
    Cable Pulling Electric Winch
    Cable Before Shipment
    Cable Before Shipment
    100m Wire Ropes
    100m Wire Ropes
  • Frame and Mounting System: The frame provides the structural support for the winch, and the mounting system allows for secure attachment to a vehicle, platform, or other structure.
  • Welding The Base
    Welding The Base
  • Control System: The control system includes the controls and interfaces that allow the operator to operate the winch. This can be a handheld remote control, a wired control panel, or integrated controls on the winch itself.
  • Electrical Control Cabinet
    Electrical Control Cabinet
    Electric Control Panel of Electric Anchor Mooring Winch
    Electric Control Panel of Electric Anchor Mooring Winch
  • Power Source: Depending on the type of winch, the power source could be an electrical system, a hydraulic system, or a pneumatic system. Electric winches are common in many applications, while hydraulic winches are often used in heavy duty industrial settings.
  • Hydraulic Anchor Windlass Pump Station
    Hydraulic Anchor Windlass Pump Station
    Hydraulic Pump Station
    Hydraulic Pump Station

These components work together to provide a robust and reliable solution for lifting or pulling heavy loads in a variety of industries, including construction, off-road vehicles, marine applications, and more.

Our Advantages

    With a proven track record, Aicrane stands out as a reliable partner for all your heavy lifting needs. Here are some key advantages that set Aicrane apart in the industry:

  • Extensive Product Portfolio: Aicrane has a diverse range of heavy duty lifting machines tailored to meet the unique requirements of various industries. Whether you need overhead cranes, gantry cranes, winches, marine travel lift or other lifting equipment, Aicrane has a solution for you.
  • Marine Travel Lift
    Marine Travel Lift
  • Cutting-Edge Technology: Aicrane is at the forefront of technological innovation in the lifting industry. Our machines are designed with the latest advancements to ensure great performance, efficiency, and safety features.
  • Customization Expertise: Recognizing that every project has its unique challenges, Aicrane excels in providing customized solutions. Our team of experienced engineers works closely with clients to tailor lifting machines to specific capacity, size, and operational requirements.
  • Aicrane Professional Engineers
    Aicrane Professional Engineers
  • Stringent Quality Standards: Quality is the cornerstone of our manufacturing process. Aicrane adheres to stringent international standards and regulations, guaranteeing that our lifting machines are not only reliable but also meet the highest safety and quality norms.
  • Global Reach and Support: With a global presence, Aicrane provides accessibility and support to clients around the world. Our network of distributors and service centers ensures that assistance is readily available whenever and wherever you need it.
  • Aicrane Subcompany in Uzbekistan
    Aicrane Subcompany in Uzbekistan
    Aicrane Subcompany in Indonesia
    Aicrane Subcompany in Indonesia
  • Competitive Pricing: We understand the importance of cost-effectiveness. Aicrane offers competitively priced solutions without compromising on the quality and reliability of our heavy duty lifting machines.
  • Responsive Customer Support: Aicrane has customer-centric approach. Our customer support team is committed to providing timely assistance, addressing inquiries, and ensuring customer satisfaction throughout the entire lifecycle of our lifting machines.
  • service
    service engineers
  • Environmental Responsibility: Aicrane is committed to environmental sustainability. Our manufacturing processes incorporate eco-friendly practices, and our products meet or exceed environmental standards.
  • Proven Track Record: Aicrane’s success is reflected in a rich history of completed projects and satisfied clients across diverse industries.

Contact us today to explore how Aicrane can be your trusted partner for heavy duty lifting solutions.

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