Types of Rubber Tyred Gantry Crane
The rubber tyred gantry crane can be divided into different types based on their construction or power source. Aicrane has several types of rubber tired gantry crane for sale.
Types Based on Structure
There are two types of rubber tyre gantry crane based on their construction. They are single girder and double girder rubber tyred gantry crane.
Single Girder Rubber Tyred Gantry Crane
A single girder rubber tyred gantry crane is characterized by having a single bridge beam (girder) that spans the width of the crane. This type of single girder gantry crane is commonly used for lighter to moderate lifting capacities and is suitable for handling bulk materials, and heavy equipment in various industries such as ports, warehouses, and manufacturing facilities.
Single girder rubber tyred gantry cranes are often more compact and cost-effective compared to their double girder counterparts, making them ideal for applications where space and budget are considerations.
Double Girder Rubber Tyred Gantry Crane
On the other hand, a double girder rubber tyred gantry crane features two parallel bridge beams that support the hoisting mechanism and trolley. This design offers increased stability, higher lifting capacities, and improved load control compared to single girder rubber tyre gantry cranes. Double girder gantry cranes are typically used for heavy duty applications that require lifting heavier loads.
Both single girder and double girder rubber gantry cranes can be customized to meet specific operational requirements, such as different lifting capacities, span lengths, lifting heights, and optional features like automated control systems, anti-collision devices, and remote monitoring capabilities. The choice between these two types depends on factors such as the nature of the workload, space availability, budget considerations, and the need for higher lifting capacities and load control.
Types Based on Power Source
There are two types of rubber tired gantry crane based on their power source. They are electric rubber tired gantry crane and hydraulic rubber tired gantry crane.
Electric Rubber Tired Gantry Crane
An electric rubber tyred gantry crane is powered by electricity, typically through a power supply or a cable reel system. This type of electric gantry crane is known for its clean operation, low noise levels, and environmental friendliness.
Electric rubber tired gantry cranes are commonly used in indoor facilities, such as warehouses, manufacturing plants, and intermodal terminals, where emissions and noise pollution need to be minimized. They offer precise control, efficient energy use, and can be integrated with automation systems for optimized material handling processes.
Hydraulic Rubber Tired Gantry Crane
A hydraulic rubber tired gantry crane utilizes hydraulic power for its lifting and movement mechanisms. The hydraulic rubber tired gantry cranes have hydraulic powered hoists. They are known for their robustness, high lifting capacities, and suitability for outdoor applications.
They are capable of handling heavy loads and rough operating conditions, making them ideal for tasks that require strong lifting capabilities and durability. Hydraulic rubber tyre gantry cranes are often favored for their simplicity, reliability, and ability to withstand harsh environments.
The choice between an electric and hydraulic rubber tyred gantry crane depends on various factors, including the application, operating environment, required lifting capacities, energy efficiency considerations, and maintenance preferences. Electric rubber tired gantry cranes are favored for indoor operations with lower emissions and noise levels, while hydraulic rubber tyre gantry cranes excel in outdoor settings where heavy lifting and rugged performance are essential. The hydraulic one is usually outdoor gantry crane.
Customer Cases of Rubber Tyre Gantry Crane with Different Power Source
We provide many customized rubber gantry crane for customer all over the world. The 60 ton gantry crane for Nicaragua and 25 ton gantry cranes for Russia are electric rubber tired gantry crane. The 40 ton gantry crane for the USA is equipped with hydraulic hoist.
4×15 Ton Electric Rubber Tired Gantry Crane for Nicaragua
Aicrane delivered a 4×15 ton electric rubber tired gantry crane to our valued client in Nicaragua. Our client selected this rubber tyred gantry crane with an impressive span of 11.6 meters and a robust lifting height of 7 meters.
This strategic investment is for enhancing productivity, reducing downtime, and elevating workplace safety standards. The 60 ton rubber tyred gantry crane for Nicaragua underwent rigorous testing in our factory to ensure seamless operation. Equipped with four powerful hoists capable of lifting a total of 60 tons, this crane is well suited for heavy duty material handling tasks.
Key Features of the DTL Gantry Crane with Four Rope Hoists
The DTL gantry crane comes equipped with four rope hoists, each boasting a 15 ton lifting capacity. These rope hoists are indispensable components for efficiently and safely handling heavy loads. Here are some standout features of the rope hoists commonly found on rubber mounted gantry cranes:
- Wire Rope Operation: Utilizing wire ropes, these hoists offer a reliable and consistent method for lifting and lowering loads with precision.
- Variable Lifting Speeds: Equipped with variable speed controls, these hoists allow operators to execute precise and controlled lifting operations.
- Adaptability: The rope hoists can be customized with various hook attachments and lifting accessories to accommodate a wide range of load shapes and sizes.
The successful installation and operation of the 60 ton rubber tyre hoist gantry crane in our client’s facility demonstrate its reliability, performance, and contribution to their operational efficiency.
Two 12.5+12.5 Ton Electric Rubber Tired Gantry Crane to Russia
Aicrane delivered two 12.5+12.5 ton electric rubber tired gantry cranes to Russia. Our Russian client approached us with specific requirements for efficiently handling and transporting precast concrete components. Our team of engineers recommended the DTL 25 ton rubber tired gantry crane as a good fit for their project.
Key Features of the Recommended 25 Ton Gantry Crane
The DTL gantry crane boasts a lifting capacity of 25 tons, making it well-equipped to handle the heavy precast concrete components specified by the customer. With a 6.9-meter span, the 25 ton rubber mounted gantry crane for Russia ensures ample coverage across the working area, enabling precise and controlled movements during the transportation process.
The lifting height of 6.2 meters meets the customer’s requirements for handling precast components of varying sizes and heights. Each 25 ton gantry crane comes with two European-style hoists, each with a lifting capacity of 12.5 tons. This configuration enhances the efficiency of lifting and transporting multiple components simultaneously, streamlining operations and optimizing productivity.
Advantages of European Standard Hoists
Our gantry crane is equipped with European standard hoists, known for their adherence to stringent safety and quality standards. These hoists offer several advantages that contribute to their popularity in various industries:
- Compact and Space-Efficient Design: European standard hoists feature a compact and space-efficient design, making them suitable for installations in facilities with limited overhead space. This design enhances flexibility in installation and efficient use of workspace.
- Durability and Longevity: Built to withstand demanding industrial environments, European standard hoists are known for their durability and longevity. High-quality materials, precision engineering, and rigorous quality control processes ensure reliable and consistent performance over an extended operational lifespan, reducing downtime and maintenance costs.
- Efficient and Low-Maintenance Operation: European standard hoists are designed for efficient and low-maintenance operation. Features like self-adjusting brakes and sealed gearboxes minimize the need for frequent maintenance, while energy-efficient technologies help reduce operational costs.
40 Ton Hydraulic Rubber Tyred Gantry Crane for the USA
Aicrane supplied a 40 ton YTL hydraulic rubber tyred gantry crane to a client in the USA for their tank transfer operations. This specialized 40 ton gantry crane solution is designed to meet unique material handling requirements and fostering collaborative partnerships with our clients.
Collaborative Partnership
Our collaboration with the customer began with thorough communication to understand their specific work conditions and tank transfer needs. This partnership allowed us to propose a tailored solution that precisely matched their operational demands. The YTL hydraulic gantry crane for the USA features a load capacity of 40 tons and a span of 19.8 meters, ensuring efficient and reliable tank transfer operations within the factory.
Customer Satisfaction
The customer was highly satisfied with our YTL rubber gantry crane solution, promptly confirming the order and initiating the production phase. Throughout the manufacturing process, our dedicated customer-service team maintained regular communication, providing weekly updates through pictures and videos to ensure transparency and keep the customer well-informed. The attentive service received great comments from the customer.
Rigorous Testing and Secure Delivery
After completing production, the gantry crane underwent rigorous testing in our factory to ensure optimal performance and safety. Our shipping department then meticulously handled all delivery logistics, ensuring secure and timely transport to the specified destination in the USA. Aicrane provides comprehensive guidance, both online and on-site, to meet the customer’s specific requirements during the installation phase.
Versatile Traveling Modes
The 40 ton YTL single girder rubber tire gantry crane boasts versatile traveling modes, including straightforward movement, backward movement, crab steering, full-circle steering (360°), 90° steering, Ackerman steering on rear wheel groups, Ackerman steering on front wheel groups, and more. These traveling modes were demonstrated in the test video, showcasing the crane’s flexibility and adaptability to various operational scenarios.
Advantages of Rubber Tyred Gantry Crane
Rubber tyred gantry cranes offer several advantages that make them highly efficient and versatile in various industrial applications.
- Mobility: One of the primary advantages of rubber tyredmobile gantry cranes is their mobility. They are equipped with rubber tires that allow them to move freely within the yard or facility. This mobility enables them to access different areas and handle heavy loads with ease.
- Customization: Rubber tyred gantry cranes can be customized to meet specific operational requirements. This includes features such as telescoping spreaders, variable speed controls, and automated systems for material handling. These customization options allow operators to optimize the crane’s performance for their specific needs.
- Environmentally Friendly: Many modern rubber tyre gantry cranes are equipped with eco-friendly features such as hybrid power systems or electric drives. This reduces fuel consumption and emissions, making them more environmentally friendly compared to traditional diesel-powered cranes.
- Safety: Rubber gantry cranes are designed with safety in mind. They often come with advanced safety features such as anti-collision systems, load monitoring sensors, and operator assistance tools. These features help prevent accidents and ensure safe operation in busy container terminals.
- Cost-Effective: Despite their advanced capabilities, rubber tyred gantry cranes can be cost-effective in the long run. Their efficient gantry crane operation, low maintenance requirements, and customizable features can lead to reduced operational costs and increased ROI over time.
Overall, the advantages of rubber tyred gantry cranes make them a preferred choice for storage yards, and logistics facilities where mobility, productivity, safety, and customization are essential considerations.
Applications of Rubber Tire Gantry Crane
Rubber tire gantry cranes find applications across various industries due to their mobility, versatility, and efficiency in handling heavy loads. Here are some common applications of rubber tired industrial gantry cranes:
- Manufacturing Facilities: Rubber tire gantry cranes are used in manufacturing facilities for handling heavy materials, equipment, and products. They facilitate the movement of materials during production processes, storage, and loading onto transport vehicles as an important part of lifting solution for manufacturing industry.
- Construction Sites: Rubber tyred gantry cranes are employed in construction sites for lifting and moving construction materials such as steel beams, concrete panels, and prefabricated components. They assist in the assembly, installation, and transportation of materials, enhancing construction efficiency.
- Precast yard: Rubber tired gantry cranes are commonly used in precast yards for efficient handling and storage of precast concrete elements. These cranes are ideal for lifting, transporting, and stacking heavy precast components such as beams, columns, panels, and slabs as a part of lifting solution for precast yard.
- Storage Yards: Rubber mounted gantry cranes are commonly used in storage yards for stacking and organizing various types of cargo, including bulk materials, containers, and oversized goods. They optimize storage space and enable easy access to stored items.
- Ports and Harbors:Rubber tyre gantry cranes are integral to port and harbor operations, where they handle a wide range of cargo, including bulk goods, and project cargo. They contribute to efficient vessel loading and unloading, enhancing port productivity as a part of lifting solution for ports.
Overall, the applications of rubber tire gantry cranes span across industries where efficient material handling, mobility, and versatility are essential for operational success.
Important Rubber Tyred Gantry Crane Parts
There are several important rubber tyred gantry crane parts that work together to ensure efficient and safe operation. Here are the key rubber tyred gantry crane parts:
- Rubber Tires: The rubber tires are a defining feature of rubber tyred gantry cranes, providing mobility and allowing the crane to move on paved surfaces within the facility. These tires are specially designed to withstand heavy loads and provide traction for smooth movement.
- Steel Structure: The steel structure forms the main framework of the rubber tyred gantry, providing strength and stability. The steel structure of gantry crane includes the main beams, columns, and legs that support the crane’s lifting and traversing mechanisms.
- Lifting Mechanism: The lifting mechanism comprises the hoist, wire ropes, and spreader beam. It is responsible for lifting and lowering containers or other heavy loads. The hoist motor and brake system ensure precise control during lifting operations.
- Trolley System: The trolley system allows horizontal movement of the spreader along the length of the crane. It consists of rails, wheels, and a motorized trolley that enables precise positioning of the load.
- Power System: Rubber tyred gantry cranes are typically powered by electricity or hydraulic engines. The power system includes motors, generators, and fuel tanks, depending on the type of rubber tired gantry crane. Electric rubber tired gantry cranes are more environmentally friendly and cost-effective in the long run.
- Safety Features: Important safety features of rubber tyred gantry cranes include overload protection systems, anti-collision devices, emergency stop buttons, and alarms. These features are crucial for preventing accidents and ensuring the safety of personnel and equipment.
- Control System: The control system comprises programmable logic controllers (PLCs), sensors, and communication devices. It regulates the crane’s movements, monitors performance, and allows for remote operation and diagnostics.
These rubber gantry crane parts work in concert to make tyre mounted gantry cranes efficient, reliable, and safe for material handling operations in various industries. Regular inspection, maintenance, and adherence to safety protocols are essential to ensure the smooth functioning of these critical components.
Movement Modes of Rubber Tyred Gantry Crane
With the rubber tires, the rubber tyre gantry crane can achieve several different movement modes. This ensures their mobility on site to meet different industrial operation requirement.
Straight Running
Straight running refers to the standard forward and backward movement of the tyre mounted gantry crane along a straight path. This mode is used for general travel within the working area, such as moving between container stacks, positioning the crane for loading or unloading, or relocating to different sections of the terminal or yard. Straight running is the primary movement mode for routine operations and ensures smooth and controlled transportation of cargo.
45 Degree Oblique Travelling
The 45 degree oblique traveling mode allows the rubber mounted gantry crane to move diagonally across the working area. This movement mode is beneficial when the gantry crane needs to navigate around obstacles or access specific locations at an angle. It provides versatility in maneuvering within confined spaces or when aligning with loading or unloading points that are not directly in line with the crane’s path.
90 Degree Steering
In this mode, the wheels of the rubber tired gantry crane are capable of rotating up to 90 degrees. This allows the crane to move straightly to the left or to the right. The 90 degree steering mechanism enables precise and controlled movements, making it suitable for navigating complex layouts and handling cargo with precision.
360 Degree Rotation Travelling
The 360 degree rotation traveling mode enables the rubber tyred gantry to rotate fully around its vertical axis. This capability allows the crane to change its orientation completely, facilitating efficient loading and unloading operations from multiple sides without the need to reposition the entire crane. It enhances productivity by reducing maneuvering time and optimizing access to containers or materials from different angles.
Ackermann Steering
Ackermann steering is a type of steering geometry that ensures the wheels of the crane follow different turning radii when making a turn. This design principle allows the crane to maintain stability and smooth movement during turns, reducing tire wear and ensuring optimal traction.
Each of these movement modes in rubber tyred gantry cranes plays a crucial role in optimizing efficiency, maneuverability, and productivity during container handling or material logistics operations. The ability to switch between these modes allows operators to adapt quickly to changing requirements, maximize workspace utilization, and streamline the workflow in busy terminal environments.
Factors Influencing Rubber Tyred Gantry Crane Price
Several factors can influence rubber tyred gantry crane price, impacting both the initial investment and long-term operational costs. Here are the key factors that influence the rubber tyred gantry crane price:
- Capacity: The lifting capacity of the rubber tyred gantry is a significant factor in determining its price. Higher capacity rubber tyred gantry cranes designed to lift heavier loads typically come with a higher rubber tyred gantry crane price tag due to the need for stronger structural components, larger motors, and more robust lifting mechanisms.
- Span and Height: The span, which refers to the distance between the legs of the crane, and the lifting height are important factors. Rubber tyre gantry cranes with larger spans and higher lifting heights require more materials and engineering, contributing to increased manufacturing costs and, consequently, a higher rubber tyred gantry crane price.
- Customization and Additional Features: Customization options and additional features can add to the cost of a rubber tyred gantry. Customers may opt for features such as automated control systems, anti-collision devices, remote monitoring capabilities, and advanced safety features, all of which contribute to a higher rubber tyred gantry crane price.
- Delivery and Installation: Factors such as delivery location, installation complexity, and commissioning services can impact the overall price. Remote or difficult-to-access locations may incur higher transportation costs, while complex installations requiring specialized equipment and expertise can also add to the rubber tyred gantry crane price.
- Maintenance and Support: Consideration of maintenance costs and ongoing support services is essential. Rubber tired gantry crane manufacturers that offer comprehensive maintenance packages, spare parts availability, and responsive customer support may charge higher prices upfront but provide long-term value and reduced operational downtime.
By considering these factors, customers can make informed decisions when purchasing a rubber tyred gantry crane, balancing their budget with the required features, quality, and long-term operational considerations.
Why Should You Choose Us
Choosing Aicrane for your rubber tyred gantry crane needs offers numerous advantages and benefits that set us apart as a reliable and trusted supplier in the industry. We are one of the most reliable rubber tired gantry crane manufacturers.
- Quality Assurance: Aicrane is committed to delivering high-quality rubber tyred gantry cranes that meet stringent industry standards. Our cranes undergo rigorous testing and quality checks to ensure optimal performance, durability, and safety.
- Customized Solutions: We understand that every customer has unique requirements and operational needs. Aicrane offers customized solutions tailored to your specific application, including load capacity, span, lifting height, and additional features to enhance productivity.
- Diverse Product Range: Aicrane offers a diverse range of rubber tyred gantry cranes, including different load capacities, spans, and configurations to suit various applications. Whether you need a small-scale single girder crane for light duty tasks or a heavy duty gantry crane for industrial operations, we have the right solution for you.
- Comprehensive Support: Aicrane provides comprehensive support throughout the entire process, from initial consultation and design to installation, commissioning, and after-sales service. Our team of experts is dedicated to ensuring a seamless experience and maximizing the efficiency of your crane operations.
- Global Presence: With a global presence and a strong network of partners and distributors, Aicrane can serve customers worldwide. We are looking forward to establish more service centers around the world.
In conclusion, choosing Aicrane as your supplier for rubber tyre gantry cranes guarantees great quality, customized solutions, advanced technology, reliability, comprehensive support, competitive pricing, and a global presence. Contact us today to discuss your crane requirements and experience the Aicrane advantage firsthand.